Burnham 101008-01R1-2/07 manual Z-Vent III Connection to Vent Collar

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4)Assembly of Z-FlexZ-Vent III:

a) General Notes:

Non-expanded ends of SVE Series III piping sections may be cut using aviation snips or a 24 thread per inch hacksaw. File or sand the cut end smooth before assembling. Expanded ends may be cut to adapt the SVE series III to the vent collar. See the following instructions.

Support horizontal piping sections at intervals of 48” or less.

Vertical venting systems must be supported by at least one Z-Flex fire stop. An additional vertical support is required after any offset and as required by the Z-Vent III installation instructions.

b)Start assembly of the vent system at the boiler. Remove the hose clamp shipped on the FCM vent collar. Bend the three hose clamp tabs on this collar outward slightly.

c)Clean the exterior of the male end of the first piece of pipe and the inside of the vent collar on the boiler. Remove dirt, grease, and moisture from the surfaces to be sealed. Dry surfaces or allow to dry thoroughly.

d)On the male end of the pipe, apply a ¼” wide bead of high temperature silicone approximately ½ inch from the male end of the pipe. Apply ¼” beads of silicone along both sides of the longitudinal seam (Fig. 7.18).

e)Insert the male end of the pipe into the boiler vent collar until it bottoms out.

f)Apply an additional bead of silicone over the outside of the joint and smooth out.

g)Replace and tighten the clamp on the vent collar.

h)The female end of each Z-Vent III component has a silicone sealing gasket. Examine all vent components to insure that the gasket integrity has remained during shipping. Gaskets must be in the proper position or flue gas could leak resulting in carbon monoxide poisoning.

i)Align the second piece of pipe with the first and push them together as far as they will go, but not less than 1-3/4”.

j)Tighten gear clamp to a minimum torque of 40 in-lbs and a maximum of 50 in-lbs.

k)Repeat Steps (h) – (j) for the remaining Z-Vent III components.

l)In horizontal vent systems, a locking band or gear clamp must be used at either side of the wall penetration to prevent shifting of the vent system in and out of the wall. This applies to both combustible and non-combustible walls.

n) Allow the silicone to cure per the silicone manufacturer’s instructions before operating the boiler.

Figure 7.18: Z-Vent III Connection to Vent Collar

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Contents Freedom Table of Contents Maximum Vent Lengths SpecificationsProduct Description II SpecificationsIV Locating the Boiler III Before InstallingClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Mounting The Boiler Wall MountingFloor Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page Vent System Design VII VentingPage Or PVC Summary of Horizontal Venting OptionsHorizontal Concentric Venting Vent Option Size Vent U.S. Boiler Concentric Vent Components Vent Option6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Roof Summary of Vertical Venting OptionsNever Common Vent a FCM Boiler with Other Appliances Removing an Existing Boiler From a Common ChimneyAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall 16 Installation of Stainless Steel Vent Collar Assembly of Stainless Steel Venting17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Gas Connection To Boiler Viii Gas PipingFlow Requirements Through Boiler General System Piping PrecautionsIX System Piping System DesignMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Indirect Water Heater Loop Pipe and Circulator Sizing for Boiler LoopFitting Equivalent Lengths Boiler Head Loss Standard Piping Installation RequirementsPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page Never Attempt to Fill a HOT Empty Boiler XI Start-up and CheckoutWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Typical CO2/O2 Combustion Readings Range Gas Valve DetailPage XII Operation Normal Display In Standby ModePage Basic Menu Tree First Digit Boiler Status Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page No Error Code Displayed XIV. TroubleshootingCode Condition Possible Causes Soft Lockout Codes DisplayedHard Lockout Codes Displayed XV Parts Page KEY Description Parts ListPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty