Burnham 101008-01R1-2/07 manual Swt

Page 50

7)Start the boiler using the lighting instructions on page 49. After the boiler is powered up, it should go through the following sequence.

Sequence

Display

Meaning

1

U.125 or Blank

Checking internal software (power-up only)

2

0.SWT

Boiler in standby. SWT = Supply Water Temp. No call for heat.

(After call for heat from heating thermostat)

3

A.SWT

Self-Check on Start-up

4

5.SWT

Blower and circulator on. Checking for adequate air flow.

5

1.SWT

Prepurge

6

2.SWT

Trial for ignition

7

3.SWT

Flame established. Boiler responding to a call for heat.

8)Upon initial start-up, the gas train will be filled with air. Even if the gas line has been completely purged of air, it may take several tries for ignition before a flame is established. If more than 5 tries for ignition are needed, it will be necessary to press the reset button to restart the boiler. Once a flame has been established for the first time, subsequent calls for burner operation should result in a flame on the first try.

9)Inspect the flame visible through the window. On high fire the flame should be stable and mostly blue (Fig.11.1). No yellow tipping should be present; however, intermittent flecks of yellow and orange in the flame are normal.

Figure 11.1: Burner Flame

10)Check the inlet pressure and adjust if necessary. Verify that the inlet pressure is between the upper and lower limits shown on the rating plate with all gas appliances on and off.

WARNING

THE OUTLET PRESSURE FOR THE GAS VALVE HAS BEEN FACTORY SET

AND REQUIRES NO FIELD ADJUSTMENT. THIS SETTING IS SATISFACTORY

FOR BOTH NATURAL GAS AND PROPANE. ATTEMPTING TO ADJUST THE

OUTLET PRESSURE MAY RESULT IN DAMAGE TO THE GAS VALVE AND

CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

50

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Contents Freedom Table of Contents II Specifications SpecificationsProduct Description Maximum Vent LengthsIII Before Installing IV Locating the BoilerClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Floor Mounting Mounting The BoilerWall Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page VII Venting Vent System DesignPage Summary of Horizontal Venting Options Or PVCHorizontal Concentric Venting Vent Option U.S. Boiler Concentric Vent Components Vent Option Size Vent6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Summary of Vertical Venting Options RoofRemoving an Existing Boiler From a Common Chimney Never Common Vent a FCM Boiler with Other AppliancesAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall Assembly of Stainless Steel Venting 16 Installation of Stainless Steel Vent Collar17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Viii Gas Piping Gas Connection To BoilerSystem Design General System Piping PrecautionsIX System Piping Flow Requirements Through BoilerMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Pipe and Circulator Sizing for Indirect Water Heater LoopFitting Equivalent Lengths Standard Piping Installation Requirements Boiler Head LossPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page XI Start-up and Checkout Never Attempt to Fill a HOT Empty BoilerWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Gas Valve Detail Typical CO2/O2 Combustion Readings RangePage Normal Display In Standby Mode XII OperationPage Basic Menu Tree Boiler Status First Digit Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page XIV. Troubleshooting No Error Code DisplayedSoft Lockout Codes Displayed Code Condition Possible CausesHard Lockout Codes Displayed XV Parts Page Parts List KEY DescriptionPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty