Burnham 101008-01R1-2/07 manual Pipe and Circulator Sizing for Boiler Loop

Page 38

TABLE 9.5: PIPE AND CIRCULATOR SIZING FOR BOILER LOOP

 

(a)

(b)

(c)

(d)

(e)

BOILER

PIPE

 

TEMP

 

BOILER LOOP

FLOW

CIRCULATOR

MAX EQUIVALENT

MODEL

SIZE

RISE

 

MODEL

LENGTH

 

 

 

 

 

(in NPT)

(GPM)

(F)

 

(ft)

 

 

 

 

 

 

FCM070

1

6.0

22

Taco 007

55

 

 

 

 

 

 

FCM070

1

6.0

22

Taco 008

145

 

 

 

 

 

 

FCM090

1

8.0

21

Taco 0014

90

 

 

 

 

 

 

FCM090

1

8.0

21

Taco 0013 (Note #1)

230

 

 

 

 

 

 

FCM120

1

8.0

29

Taco 0014

111

 

 

 

 

 

 

FCM120

1

9.0

25

Taco 0014

61

 

 

 

 

 

 

FCM120

1

12.0

19

Taco 0013 (Note #1)

28

 

 

 

 

 

 

NOTE: 1) Use isolation relay between Taco 0013 and FCM - see Figure 10.3

TABLE 9.6: PIPE AND CIRCULATOR SIZING FOR INDIRECT WATER HEATER LOOP

 

(a)

(b)

(c)

(d)

 

(e)

(f)

BOILER

PIPE

 

MAX. I.W.H.

ALLIANCE™

 

I.W.H. LOOP MAX

FLOW

PRESSURE

CIRCULATOR

EQUIVALENT

MODEL

SIZE

INDIRECT WATER

 

DROP

MODEL

LENGTH

 

 

 

HEATERS

 

(in NPT)

(GPM)

(ft HEAD)

 

(ft)

 

 

 

 

 

 

 

 

AL27SL

(*)

 

 

FCM070

1

6.0

1.7

AL35SL

(*)

Taco 008

102

AL70SL

(*)

 

 

 

 

 

 

 

 

 

 

AL119SL (*)

 

 

 

 

 

 

AL27SL, AL35SL

 

 

FCM090

1

8.0

3.0

AL50SL

(*)

Taco 0014

50

AL70SL

(*)

 

 

 

 

 

 

 

 

 

 

AL119SL (*)

 

 

 

 

 

 

 

 

 

 

 

 

 

AL27SL, AL35SL

 

 

FCM090

1

8.0

3.0

AL50SL

(*)

Taco 0013 (Note #3)

190

AL70SL

(*)

 

 

 

 

 

 

 

 

 

 

AL119SL (*)

 

 

 

 

 

 

AL27SL

 

 

 

 

 

 

AL35SL

 

 

FCM120

1

8.0

3.0

AL50SL

Taco 0014

71

 

 

 

 

AL70SL

 

 

 

 

 

 

AL119SL

 

 

 

 

 

 

AL27SL, AL35SL

 

 

FCM120

1

8.0

5.0

AL50SL, AL70SL

Taco 0014

45

AL119SL

 

 

 

 

 

 

 

 

 

 

(Note #2)

 

 

 

 

 

 

AL27SL, AL35SL

 

 

FCM120

1

8.0

5.0

AL50SL , AL70SL

Taco 0013 (Note #3)

185

AL119SL

 

 

 

 

 

 

 

 

 

 

(Note #2)

 

 

 

 

 

 

 

 

 

 

NOTES:

1)Indirect water heaters with an asterisk (*) will not achieve their catalog rating due to inadequate boiler water flow and/or inadequate boiler output.

2)When used with an indirect heater having a pressure drop less than 3.0 ft of head, the Taco 0013 can be installed with up to 211 equivalent ft of 1” pipe.

3)Use isolation relay between Taco 0013 and FCM - see Figure 10.3

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Contents Freedom Table of Contents II Specifications SpecificationsProduct Description Maximum Vent LengthsIII Before Installing IV Locating the BoilerClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Floor Mounting Mounting The BoilerWall Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page VII Venting Vent System DesignPage Summary of Horizontal Venting Options Or PVCHorizontal Concentric Venting Vent Option U.S. Boiler Concentric Vent Components Vent Option Size Vent6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Summary of Vertical Venting Options RoofRemoving an Existing Boiler From a Common Chimney Never Common Vent a FCM Boiler with Other AppliancesAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall Assembly of Stainless Steel Venting 16 Installation of Stainless Steel Vent Collar17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Viii Gas Piping Gas Connection To BoilerSystem Design General System Piping PrecautionsIX System Piping Flow Requirements Through BoilerMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Pipe and Circulator Sizing for Indirect Water Heater LoopFitting Equivalent Lengths Standard Piping Installation Requirements Boiler Head LossPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page XI Start-up and Checkout Never Attempt to Fill a HOT Empty BoilerWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Gas Valve Detail Typical CO2/O2 Combustion Readings RangePage Normal Display In Standby Mode XII OperationPage Basic Menu Tree Boiler Status First Digit Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page XIV. Troubleshooting No Error Code DisplayedSoft Lockout Codes Displayed Code Condition Possible CausesHard Lockout Codes Displayed XV Parts Page Parts List KEY DescriptionPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty