Burnham 101008-01R1-2/07 manual Standard Piping Installation Requirements, Boiler Head Loss

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Figure 9.9: Boiler Head Loss

C: Standard Piping Installation Requirements

Observe the following guidelines when making the actual installation of the boiler piping:

1)The relief valve is packaged loose with the boiler and must be installed in the location shown in Figure 2.1. The relief valve is set to open at 30 psi. If the valve is replaced, the replacement must have a relief capacity in excess of the DOE heating capacity for the boiler. Pipe the discharge of the relief valve to a location where water or steam will not create a hazard or cause property damage if the valve opens. The end of the discharge pipe must terminate in an unthreaded pipe. If the relief valve discharge is not piped to a drain, it must terminate at least 6 inches above the floor. Do not run relief valve discharge piping through an area that is prone to freezing. The termination of the relief valve discharge piping must be in an area where it is not likely to become plugged by debris.

DANGER

PIPE RELIEF VALVE DISCHARGE TO A SAFE LOCATION.

DO NOT INSTALL A VALVE IN THE RELIEF VALVE DISCHARGE LINE.

DO NOT INSTALL RELIEF VALVE IN A LOCATION OTHER THAN THAT SPECIFIED BY THE FACTORY.

DO NOT PLUG THE RELIEF VALVE DISCHARGE.

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Contents Freedom Table of Contents Specifications Product DescriptionII Specifications Maximum Vent LengthsIII Before Installing IV Locating the BoilerClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Wall Mounting Mounting The BoilerFloor Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page VII Venting Vent System DesignPage Summary of Horizontal Venting Options Or PVCHorizontal Concentric Venting Vent Option U.S. Boiler Concentric Vent Components Vent Option Size Vent6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Summary of Vertical Venting Options RoofRemoving an Existing Boiler From a Common Chimney Never Common Vent a FCM Boiler with Other AppliancesAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall Assembly of Stainless Steel Venting 16 Installation of Stainless Steel Vent Collar17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Viii Gas Piping Gas Connection To BoilerGeneral System Piping Precautions IX System PipingSystem Design Flow Requirements Through BoilerMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Pipe and Circulator Sizing for Indirect Water Heater LoopFitting Equivalent Lengths Standard Piping Installation Requirements Boiler Head LossPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page XI Start-up and Checkout Never Attempt to Fill a HOT Empty BoilerWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Gas Valve Detail Typical CO2/O2 Combustion Readings RangePage Normal Display In Standby Mode XII OperationPage Basic Menu Tree Boiler Status First Digit Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page XIV. Troubleshooting No Error Code DisplayedSoft Lockout Codes Displayed Code Condition Possible CausesHard Lockout Codes Displayed XV Parts Page Parts List KEY DescriptionPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty