Burnham 101008-01R1-2/07 manual Product Description, II Specifications, Specifications

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I Product Description

The FCM070, FCM090 and FCM120 are aluminum gas fired condensing boilers designed for use in forced hot water heating systems requiring supply water temperatures of 180°F or less. These boilers are designed for installation on a wall, however they may be floor mounted using an optional pedestal kit available from U.S. Boiler Company, Inc. This boiler may be vented vertically or horizontally with combustion air supplied from outdoors. This boiler is not designed for use in gravity hot water systems or systems containing significant amounts of dissolved oxygen.

II Specifications

Figure 2.1: General Configuration

TABLE 2.2: SPECIFICATIONS

 

NO. OF

MAXIMUM

MINIMUM

D.O.E.

IBR NET

 

WATER

APPROX.

 

HEATING

 

NET

MODEL*

INPUT

INPUT

RATING

AFUE (%)

VOLUME

SECTIONS

CAPACITY

WEIGHT

 

(BTU/hr)

(BTU/hr)

(BTU/hr)

 

(Gal.)

 

 

(BTU/hr)

 

(lb)

 

 

 

 

 

 

 

FCM070

mono block

70,000

30,000

63,000

55,000

95.4

0.41

102

 

 

 

 

 

 

 

 

 

FCM090

mono block

90,000

30,000

80,000

70,000

94.5

0.41

102

 

 

 

 

 

 

 

 

 

FCM120

mono block

120,000

40,000

107,000

93,000

95.2

0.62

110

 

 

 

 

 

 

 

 

 

* Add suffix “N” for natural gas and “P” for propane. Ratings are the same for both fuels.

TABLE 2.3: MAXIMUM VENT LENGTHS

Using 60/100mm Concentric Vent System Supplied with the Boiler

25 in.

Using Optional 60/100mm Concentric Vent Components......................................................................................:

32 ft

FCM070

FCM090

32 ft

FCM120

18 ft

Using Approved 3” AL29-4C Horizontal Stainless Vent System and Optional Stainless Steel Vent Kit

55 ft

See Vent Section for additional venting options and requirements

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Contents Freedom Table of Contents Maximum Vent Lengths SpecificationsProduct Description II SpecificationsIV Locating the Boiler III Before InstallingClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Mounting The Boiler Wall MountingFloor Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page Vent System Design VII VentingPage Or PVC Summary of Horizontal Venting OptionsHorizontal Concentric Venting Vent Option Size Vent U.S. Boiler Concentric Vent Components Vent Option6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Roof Summary of Vertical Venting OptionsNever Common Vent a FCM Boiler with Other Appliances Removing an Existing Boiler From a Common ChimneyAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall 16 Installation of Stainless Steel Vent Collar Assembly of Stainless Steel Venting17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Gas Connection To Boiler Viii Gas PipingFlow Requirements Through Boiler General System Piping PrecautionsIX System Piping System DesignMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Indirect Water Heater Loop Pipe and Circulator Sizing for Boiler LoopFitting Equivalent Lengths Boiler Head Loss Standard Piping Installation RequirementsPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page Never Attempt to Fill a HOT Empty Boiler XI Start-up and CheckoutWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Typical CO2/O2 Combustion Readings Range Gas Valve DetailPage XII Operation Normal Display In Standby ModePage Basic Menu Tree First Digit Boiler Status Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page No Error Code Displayed XIV. TroubleshootingCode Condition Possible Causes Soft Lockout Codes DisplayedHard Lockout Codes Displayed XV Parts Page KEY Description Parts ListPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty