Burnham 101008-01R1-2/07 manual 17a Star-34 Connection to Vent Collar

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3)Assembly of Flex-L-Intl.Star-34 Vent System:

a)Star-34 General Notes:

Do not cut Star-34 vent components.

Support horizontal piping sections at intervals of 48” or less.

Vertical venting systems must be supported by at least one Star-34 Fire stop. An additional vertical support is required after any offset.

Orient Star-34 components so that the arrows on the piping labels are in the direction of flue gas flow.

b)Start assembly of the vent system at the boiler. Remove the hose clamp shipped on the FCM vent collar. Bend the three hose clamp tabs on this collar outward slightly.

c)Clean the exterior of the male end of the first piece of pipe and the inside of the vent collar on the boiler. Use a cleaner such as Methyl Ethyl Keytone (MEK) or naptha.

d)On the male end of the pipe, apply a ¼” wide bead of silicone approximately ¼” from the end of the pipe and another ¼” bead against the joint side of the stop bead (Fig 7.17a).

e)Insert the male end of the pipe into the boiler vent collar until it bottoms out.

f)Apply an additional bead of silicone over the outside of the joint and smooth out.

g)Replace and tighten the clamp on the vent collar.

h)Clean the female end of the first piece of pipe. Also clean the male end of the next piece of pipe.

i)Apply silicone as in step (d) (Fig 7.17b).

j)Align the longitudinal seams of the pipe and insert the male end of the second pipe into the female end of the first pipe.

k)Insert a Star-34 joiner band into the inlet of the beaded channel. Feed the joiner band in so that it makes its way around the channel and overlaps by approximately ½” (Fig 7.17b).

l)Cut the excess joiner band so that it lays flat in the beaded channel (Fig 7.17b).

m)Fill the inlet of the beaded channel with silicone. Smooth the silicone over the channel inlet as well as the silicone between the female end and the stop bead of the male end (Fig 7.17b).

n)Repeat Steps (h) – (m) for the remaining Star-34 components.

p) Allow the silicone to cure per the silicone manufacturer’s instructions before operating the boiler.

Figure 7.17a: Star-34 Connection to Vent Collar

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Figure 7.17b: Star-34 Connections

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Contents Freedom Table of Contents II Specifications SpecificationsProduct Description Maximum Vent LengthsIII Before Installing IV Locating the BoilerClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Floor Mounting Mounting The BoilerWall Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page VII Venting Vent System DesignPage Summary of Horizontal Venting Options Or PVCHorizontal Concentric Venting Vent Option U.S. Boiler Concentric Vent Components Vent Option Size Vent6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Summary of Vertical Venting Options RoofRemoving an Existing Boiler From a Common Chimney Never Common Vent a FCM Boiler with Other AppliancesAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall Assembly of Stainless Steel Venting 16 Installation of Stainless Steel Vent Collar17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Viii Gas Piping Gas Connection To BoilerSystem Design General System Piping PrecautionsIX System Piping Flow Requirements Through BoilerMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Pipe and Circulator Sizing for Indirect Water Heater LoopFitting Equivalent Lengths Standard Piping Installation Requirements Boiler Head LossPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page XI Start-up and Checkout Never Attempt to Fill a HOT Empty BoilerWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Gas Valve Detail Typical CO2/O2 Combustion Readings RangePage Normal Display In Standby Mode XII OperationPage Basic Menu Tree Boiler Status First Digit Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page XIV. Troubleshooting No Error Code DisplayedSoft Lockout Codes Displayed Code Condition Possible CausesHard Lockout Codes Displayed XV Parts Page Parts List KEY DescriptionPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty