Burnham 101008-01R1-2/07 manual Mounting The Boiler, Wall Mounting, Floor Mounting

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V Mounting The Boiler

CAUTION

This boiler weighs approximately 110 pounds:

Two people are required to safely lift this boiler onto the wall mounting hook.

Make sure that wall mounting hook is anchored to a structure capable of supporting the weight of the boiler and attached piping when filled with water. Jurisdictions in areas subject to earthquakes may have special requirements for supporting this boiler. These local requirements take precedence over the requirements shown below.

A.Wall Mounting

1)If the boiler is installed on a framed wall, minimum acceptable framing is 2 x 4 studs on 16” centers. The boiler mounting holes are on 16” centers for installation between two studs at the standard spacing. In cases where the boiler cannot be centered between the studs, or where the studs are spaced closer than 16” apart, the boiler may be anchored to ¾” plywood or horizontal 2 x 4's anchored to the studs.

2)5/16” x 2” lag screws and washers are provided for mounting this boiler. These lag screws are intended for mounting the boiler directly onto studs covered with ½” sheet rock. When the boiler is attached to other types of construction, such as masonry, use fasteners capable of supporting the weight of the boiler and attached piping in accordance with good construction practice and applicable local codes.

3)Make sure that the surface to which the boiler is mounted is plumb.

4)Before mounting the boiler, make sure that wall selected does not have any framing or other construction that will interfere with the vent pipe penetration.

5)Once a suitable location has been selected for the boiler, and any needed modifications have been made to the wall, use Figure 5.1 to locate holes “A” and “B”. Make sure that the horizontal centerline of these holes is level. Holes “C” and “D” may also be drilled at this time or after the boiler is hung on the wall. If the 5/16 x 2” lag screws are used, drill 3/16” pilot holes.

6)Cut the opening/s in the wall for the vent system. The recommended hole diameter for the standard 60/100mm coaxial vent pipe is 4-3/8”.

7)Attached the wall hanging hook using the 5/16” x 2” lag screws and washers, or other suitable anchors as appropriate (Figure 5.2). Make sure the hook is level.

8)Hang the boiler on the wall hook as shown in Figure 5.2.

9)If not already done in Step (4) locate and drill holes “C” and “D” using the ob-round slots in the bottom mounting flange. Secure the bottom flange to the wall using the 5/16" x 2” lag screws, or other fasteners as appropriate (Figure 5.2).

10)Verify that the front of the boiler is plumb. If it is not, install washers at holes “C” and “D” between the bottom mounting flange and the wall to adjust.

11)See Section VII (“Venting) for instructions on attaching the vent system to the boiler.

B.Floor Mounting

This boiler may be mounted on the floor using an optional pedestal kit available from U.S. Boiler. Follow the instructions provided with this kit to assemble the pedestal, and attach it to the boiler. When this pedestal is used, the boiler may be installed directly on a non-carpeted combustible floor.

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Contents Freedom Table of Contents Maximum Vent Lengths SpecificationsProduct Description II SpecificationsIV Locating the Boiler III Before InstallingClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Wall Mounting Mounting The BoilerFloor Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page Vent System Design VII VentingPage Or PVC Summary of Horizontal Venting OptionsHorizontal Concentric Venting Vent Option Size Vent U.S. Boiler Concentric Vent Components Vent Option6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Roof Summary of Vertical Venting OptionsNever Common Vent a FCM Boiler with Other Appliances Removing an Existing Boiler From a Common ChimneyAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall 16 Installation of Stainless Steel Vent Collar Assembly of Stainless Steel Venting17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Gas Connection To Boiler Viii Gas PipingFlow Requirements Through Boiler General System Piping PrecautionsIX System Piping System DesignMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Indirect Water Heater Loop Pipe and Circulator Sizing for Boiler LoopFitting Equivalent Lengths Boiler Head Loss Standard Piping Installation RequirementsPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page Never Attempt to Fill a HOT Empty Boiler XI Start-up and CheckoutWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Typical CO2/O2 Combustion Readings Range Gas Valve DetailPage XII Operation Normal Display In Standby ModePage Basic Menu Tree First Digit Boiler Status Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page No Error Code Displayed XIV. TroubleshootingCode Condition Possible Causes Soft Lockout Codes DisplayedHard Lockout Codes Displayed XV Parts Page KEY Description Parts ListPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty