Burnham 101008-01R1-2/07 manual SAF-T Vent EZ Seal Connection to Vent Collar

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5)Assembly of Heat Fab Saf-T Vent EZ Seal:

a)Saf-T Vent General Notes:

These instructions cover the installation of Saf-T Vent EZ Seal. Saf-T Vent EZ Seal piping has integral gaskets installed in the female ends of the pipe which seal the joints.

In general, Saf-T Vent pipe sections may not be cut. Exceptions to this are the Saf-T Vent slip connector and connections to the boiler vent collar.In these cases, use a sharp pair of aviation snips, an abrasive cut-off, or a plasma cutter. See the Saf-T Vent instructions for information on cutting the slip connector.

Orient Saf-T Vent components so that the arrows on the piping labels are in the direction of flue gas flow.

Support horizontal piping sections at intervals of 6 feet or less.

Vertical venting systems must be supported by at least one Heat Fab support. An additional vertical support is required after any offset.

b)Connection to Boiler – Start assembly of the vent system at the boiler. Remove the hose clamp shipped on the FCM vent collar. Bend the three hose clamp tabs on this collar outward slightly. Cut the “male spigot” off of the first piece of pipe (Fig 7.19). If necessary, crimp the cut end of the pipe so that it can be inserted at least 1” into the collar. Clean the exterior of the male end of the first piece of pipe and the inside of the vent collar on the boiler with an alcohol pad. On the male end of the pipe, apply a ¼” wide bead of high temperature silicone approximately ½ inch from the male end of the pipe. Also apply a ¼” bead of silicone along the first 2 ½” of the longitudinal weld. Insert the male end of the pipe into the boiler vent collar until it bottoms out. Apply an additional bead of silicone over the outside of the joint and smooth out (Fig 7.19). Replace and tighten the clamp on the vent collar.

c)Assembly of Saf-T Vent EZ Seal Vent Components - Clean the male end of the next piece of pipe with an alcohol pad and make sure that it is free of burrs. Check the female end of the first piece of pipe to make sure that the gasket is in place and is undamaged. Using a slight twisting motion, insert the male end of the second fitting into the female end of the first fitting, taking care not to dislodge or cut the factory gasket. In extremely arid conditions, it may be easier to assemble these fittings if the gasket is moistened with water prior to assembly. Bend the locking tabs over the locking ring on the adjacent piece of pipe. Repeat these steps for the remaining Saf-T-Vent components.

Figure 7.19: SAF-T Vent EZ Seal Connection to Vent Collar

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Contents Freedom Table of Contents Specifications Product DescriptionII Specifications Maximum Vent LengthsIII Before Installing IV Locating the BoilerClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Wall Mounting Mounting The BoilerFloor Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page VII Venting Vent System DesignPage Summary of Horizontal Venting Options Or PVCHorizontal Concentric Venting Vent Option U.S. Boiler Concentric Vent Components Vent Option Size Vent6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Summary of Vertical Venting Options RoofRemoving an Existing Boiler From a Common Chimney Never Common Vent a FCM Boiler with Other AppliancesAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall Assembly of Stainless Steel Venting 16 Installation of Stainless Steel Vent Collar17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Viii Gas Piping Gas Connection To BoilerGeneral System Piping Precautions IX System PipingSystem Design Flow Requirements Through BoilerMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Pipe and Circulator Sizing for Indirect Water Heater LoopFitting Equivalent Lengths Standard Piping Installation Requirements Boiler Head LossPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page XI Start-up and Checkout Never Attempt to Fill a HOT Empty BoilerWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Gas Valve Detail Typical CO2/O2 Combustion Readings RangePage Normal Display In Standby Mode XII OperationPage Basic Menu Tree Boiler Status First Digit Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page XIV. Troubleshooting No Error Code DisplayedSoft Lockout Codes Displayed Code Condition Possible CausesHard Lockout Codes Displayed XV Parts Page Parts List KEY DescriptionPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty