Burnham 101008-01R1-2/07 manual Soft Lockout Codes Displayed, Code Condition Possible Causes

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B.Trouble shooting problems where a soft lockout code is displayed. When a soft lockout occurs, the boiler will shut down and the display will alternate between the number “9” and the letter “b” followed by a two digit service code. The boiler will automatically restart once the condition that caused the lockout is corrected.

TABLE 14.3: SOFT LOCKOUT CODES DISPLAYED

CODE

CONDITION

POSSIBLE CAUSES

 

 

• Blockage in intake or vent system.

 

 

• Vent and/or intake system not constructed in accordance with Part VI.

b 08

Pressure switch circuit open

• Blocked or leaking pressure switch tubing

• Heat exchanger or burner blockage

 

 

 

 

• Terminals exposed to high winds

 

 

• Blockage in condensate trap above vent.

 

 

 

 

 

• Heating load at time of error was far below the minimum firing rate of the

 

MCBA supply sensor detected temperatures in excess

boiler

b 18

• Defective primary pump or no flow in primary loop (Piping Method 1)

of 200°F

 

• Control system miswired so that boiler operation is permitted when no

 

 

 

 

zones are calling

 

 

 

b 19

MCBA return sensor detected temperatures in excess

• See possible causes for “b18”

of 200°F

• Flow through boiler reversed

 

 

 

• Sensor wiring reversed

 

 

 

 

 

• Flow through boiler reversed. Verify correct piping and pump orientation.

 

MCBA is reading a return sensor temperature higher

• No boiler water flow. Verify that system is purged of air and that

b 24

than the supply sensor temperature. Condition must be

appropriate valves are open.

 

present for at least 75s for this error code to appear.

• Sensor wiring reversed.

 

 

• Supply or return sensor defective.

 

 

 

 

 

• See possible causes for “b18”

b 25

Supply water temperature has risen too quickly

• Inadequate boiler water flow. Verify that pump is operating and that pump

 

 

and piping are sized per Part VIII of this manual

 

 

 

b 26

Boiler safety limit, or external limit wired across

• See possible causes for “b18”

terminals 3&4, is open.

• Defective supply sensor.

 

 

 

 

b 30

Temperature rise between supply and return is too high.

• Inadequate boiler water flow. Verify that pump is operating and that pump

and piping are sized per Part VIII of this manual

 

 

 

 

 

 

 

• Blockage in pressure switch hose

 

 

• Pressure switch wires shorted together

b 61

Pressure switch circuit closed with fan off

• Defective pressure switch

 

 

• Loose or miswired fan speed harness (if “b61” error code is observed

 

 

while fan is running)

 

 

 

b 65

Fan is not achieving set point speed

• Loose or incorrect fan speed control connection

• Defective fan

 

 

 

 

 

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Contents Freedom Table of Contents Product Description SpecificationsII Specifications Maximum Vent LengthsIV Locating the Boiler III Before InstallingClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Wall Mounting Mounting The BoilerFloor Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page Vent System Design VII VentingPage Or PVC Summary of Horizontal Venting OptionsHorizontal Concentric Venting Vent Option Size Vent U.S. Boiler Concentric Vent Components Vent Option6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Roof Summary of Vertical Venting OptionsNever Common Vent a FCM Boiler with Other Appliances Removing an Existing Boiler From a Common ChimneyAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall 16 Installation of Stainless Steel Vent Collar Assembly of Stainless Steel Venting17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Gas Connection To Boiler Viii Gas PipingIX System Piping General System Piping PrecautionsSystem Design Flow Requirements Through BoilerMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Indirect Water Heater Loop Pipe and Circulator Sizing for Boiler LoopFitting Equivalent Lengths Boiler Head Loss Standard Piping Installation RequirementsPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page Never Attempt to Fill a HOT Empty Boiler XI Start-up and CheckoutWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Typical CO2/O2 Combustion Readings Range Gas Valve DetailPage XII Operation Normal Display In Standby ModePage Basic Menu Tree First Digit Boiler Status Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page No Error Code Displayed XIV. TroubleshootingCode Condition Possible Causes Soft Lockout Codes DisplayedHard Lockout Codes Displayed XV Parts Page KEY Description Parts ListPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty