Burnham 101008-01R1-2/07 manual Cutting Outer Pipe

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6)Use locking bands provided to join adjacent sections of non-cuttable pipe as well as fittings. The male end of the terminal section and other cuttable sections must be held to the female end of the adjoining pipe with at least three #10 x 1/2” sheet metal screws. Drill a 1/8" hole through both outer pipes to start this screw. Use a drill stop or other means to ensure that the drill bit does penetrate more than 3/8” into the outer pipe. Do not use a sheet metal screw longer than 1/2”.

7)The only straight pipe that can be cut is the terminal section and the 19-1/2” section (P/N 100995-01) and the 80/125 straight riser (P/N 101163-01). To cut this pipe:

a)Cut the 19 1/2” section from the male end. After marking the desired length of the outer pipe, remove the plastic inner pipe by pulling it out from the female end.

b)Cut the outer pipe only at the point marked in Step (b) using aviation shears, a hacksaw, or an abrasive wheel cutter. Be careful to cut the pipe square. De burr the cut end with a file or emory cloth.

c)Cut the plastic inner pipe so that it will protrude 3/8” beyond the outer pipe when reinstalled in the outer pipe. Use a fine tooth hacksaw or a PVC saw to cut the plastic pipe and be careful to cut the pipe square. De burr the cut edge of the plastic pipe with a file, razor blade, or fine sandpaper.

d)Reinstall the inner pipe.

Figure 7.12: Cutting Outer Pipe

Figure 7.13: Cutting Inner Pipe

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Contents Freedom Table of Contents Maximum Vent Lengths SpecificationsProduct Description II SpecificationsIV Locating the Boiler III Before InstallingClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Floor Mounting Mounting The BoilerWall Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page Vent System Design VII VentingPage Or PVC Summary of Horizontal Venting OptionsHorizontal Concentric Venting Vent Option Size Vent U.S. Boiler Concentric Vent Components Vent Option6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Roof Summary of Vertical Venting OptionsNever Common Vent a FCM Boiler with Other Appliances Removing an Existing Boiler From a Common ChimneyAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall 16 Installation of Stainless Steel Vent Collar Assembly of Stainless Steel Venting17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Gas Connection To Boiler Viii Gas PipingFlow Requirements Through Boiler General System Piping PrecautionsIX System Piping System DesignMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Indirect Water Heater Loop Pipe and Circulator Sizing for Boiler LoopFitting Equivalent Lengths Boiler Head Loss Standard Piping Installation RequirementsPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page Never Attempt to Fill a HOT Empty Boiler XI Start-up and CheckoutWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Typical CO2/O2 Combustion Readings Range Gas Valve DetailPage XII Operation Normal Display In Standby ModePage Basic Menu Tree First Digit Boiler Status Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page No Error Code Displayed XIV. TroubleshootingCode Condition Possible Causes Soft Lockout Codes DisplayedHard Lockout Codes Displayed XV Parts Page KEY Description Parts ListPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty