Burnham 101008-01R1-2/07 manual Hard Lockout Codes Displayed

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C.Trouble shooting problems where a hard lockout code is displayed. When a hard lockout occurs, the boiler

will shut down and the display will flash the letter “E” followed by a two digit service code. Once the condition that caused the lockout is corrected, the boiler will need to be manually reset using the RESET button on the display.

TABLE 14.4: HARD LOCKOUT CODES DISPLAYED

CODE

CONDITION

POSSIBLE CAUSES

E 00

A flame signal was present when there should

• Defective gas valve - make sure inlet pressure is below maximum on rating plate

be no flame.

before replacing valve.

 

 

 

• No gas pressure

 

 

• Gas pressure under minimum value shown on rating plate

 

 

• Gas line not completely purged of air

 

 

• Defective Electrode

E 02

Flame failure after 5 tries to restart

• Loose burner ground connection

 

 

• Defective Ignition Cable

 

 

• Defective gas valve (check for 24 VDC at harness during trial for ignition before

 

 

replacing valve)

 

 

Air-fuel mixture out of adjustment - consult factory

 

 

 

 

 

• Loose or defective gas valve harness. Check electrical connections.

E 03

Gas valve error

• Defective gas valve (check for 24 VDC at harness during trial for ignition before

 

 

replacing valve)

E 04

Power failure occurred after lockout

• Some other error on this list occurred and power to the boiler was then

interrupted. Reset control and see if hard lockout reoccurs.

 

 

E 05

 

 

E 06

Internal control failure

• Reset the control. If problem reoccurs, replace the MCBA.

E 07

 

 

E 11

 

 

 

 

 

 

 

• If yellow light on LWCO is on, system is low on water

E 12

Low water cut-off circuit open

• If neither yellow nor green light is on, check LWCO harness and check for

 

 

24VAC across AT140 transformer

E 13

 

 

E 14

 

 

E 15

Internal control failure

• Reset the control. If problem reoccurs, replace the MCBA.

E 16

 

 

E 17

 

 

E 18

MCBA supply sensor detected temperatures in

• See possible causes for “b18” error. Also, check safety limit for proper operation.

excess of 200°F for an extended period of time

 

 

E 19

MCBA return sensor detected temperatures in

• See possible causes for “b19” error.

excess of 200°F for an extended period of time

 

 

 

Blower is not running when it should or fan speed

• Loose connection in 120 VAC fan wiring

E 28

• Loose or miswired fan speed harness

 

signal not being detected by MCBA

• Defective fan

 

 

E 29

Blower fan speed has not returned to zero rpm

• Miswired fan speed harness

• Defective fan

 

 

E 31

Shorted supply temperature sensor

• Shorted or miswired supply sensor wiring

• Defective supply sensor

 

 

E 32

Shorted return temperature sensor

• Shorted or miswired return sensor wiring

• Defective return sensor

 

 

E 35

Flue gas temperature sensor short circuit

• Shorted or miswired flue temp sensor wiring

• Defective flue temp sensor

 

 

E 36

Supply water temperature sensor circuit open

• Loose or miswired supply sensor wiring

• Defective supply sensor

 

 

E 37

Return water temperature sensor circuit open

• Loose or miswired return sensor wiring

• Defective return sensor

 

 

E 40

Flue gas temperature sensor circuit open

• Loose or miswired flue temp sensor wiring

• Defective flue temp sensor

 

 

E 44

Internal control failure

• Reset the control. If problem reoccurs, replace the MCBA.

 

 

 

 

 

• Heat exchanger needs to be cleaned

E 52

Flue gas temperature over 230°F

• Boiler over-fired

 

 

Air-fuel mixture out of adjustment - consult factory

E 60

Internal control failure

• Reset the control. If problem reoccurs, replace the MCBA.

 

 

 

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Contents Freedom Table of Contents II Specifications SpecificationsProduct Description Maximum Vent LengthsIII Before Installing IV Locating the BoilerClearances To Combustible Or Non-combustible Material Clearances from Vent Piping to Combustible Construction Floor Mounting Mounting The BoilerWall Mounting Wall Mounting Hole Locations Boiler Mounting/Hardware VI Air for Ventilation Page VII Venting Vent System DesignPage Summary of Horizontal Venting Options Or PVCHorizontal Concentric Venting Vent Option U.S. Boiler Concentric Vent Components Vent Option Size Vent6c Positioning Vent Terminal Under Overhangs VENT/ AIR Intake Fitting Equivalent Length Summary of Vertical Venting Options RoofRemoving an Existing Boiler From a Common Chimney Never Common Vent a FCM Boiler with Other AppliancesAssembly of U.S. Boiler 60/100mm Concentric Venting 11 Dimension L 12 Cutting Outer Pipe 14 Preparing Terminal Section for Installation in the Wall Assembly of Stainless Steel Venting 16 Installation of Stainless Steel Vent Collar17a Star-34 Connection to Vent Collar 18 Z-Vent III Connection to Vent Collar 19 SAF-T Vent EZ Seal Connection to Vent Collar 20 FasNSeal Connection to Vent Collar Condensate Trap and Drain Line 21 Condensate Piping Arrangement Viii Gas Piping Gas Connection To BoilerSystem Design General System Piping PrecautionsIX System Piping Flow Requirements Through BoilerMethod 1 Primary/Secondary Piping Piping Method #1 Heat Only Piping Method #1 Heat + Indirect Water Heater 4b Piping Method #1 Indirect Water Heater Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Pipe and Circulator Sizing for Indirect Water Heater LoopFitting Equivalent Lengths Standard Piping Installation Requirements Boiler Head LossPiping for Special Situations 11 Chiller Piping Wiring Wiring Connections Diagram Ladder Diagram Page XI Start-up and Checkout Never Attempt to Fill a HOT Empty BoilerWater Quality and Boiler Water Additives FCM Series Lighting and Operating Instructions SWT Gas Valve Detail Typical CO2/O2 Combustion Readings RangePage Normal Display In Standby Mode XII OperationPage Basic Menu Tree Boiler Status First Digit Boiler StatusOutdoor Reset Curve XIII. Service and Maintenance Page XIV. Troubleshooting No Error Code DisplayedSoft Lockout Codes Displayed Code Condition Possible CausesHard Lockout Codes Displayed XV Parts Page Parts List KEY DescriptionPage Parts List Page Page Page DISP4D 150 151 152 153 154 155 156 157 158 159 160 161 162 Page Page Page Page Page Limited Warranty