12. TROUBLESHOOTING

 

 

 

 

 

 

 

 

 

 

 

Problem

Cause

Remedy

Reference

 

 

 

 

 

 

Lower thread winds to

Height of bobbin winder tension

Adjust the height of the bobbin winder

P. 24

 

one side.

assembly is incorrect.

tension assembly.

 

 

 

Lower thread winding

Bobbin presser position is incorrect.

Adjust the position of the bobbin

P. 24

 

amount is incorrect.

presser.

 

 

 

 

 

Needle is too thick.

Select a needle that is suitable for the

P. 26

 

 

sewing conditions.

 

 

 

 

 

 

 

When threading the thread through the

 

 

 

 

needle, allow a distance of

P. 22

 

 

 

approximately 40 mm between the

 

 

 

 

 

Thread unraveling at

Upper thread trailing length is too short.

needle hole and the end of the thread.

 

 

 

Adjust the sub-tension so that the

 

 

sewing start.

 

upper thread trailing length after thread

P. 26

 

 

 

trimming is approximately 40 mm.

 

 

 

Amount of lower thread being fed out

Set the feeding amount to

P. 25

 

 

from bobbin is too small.

approximately 30 mm.

 

 

 

 

 

Sewing start speed is too fast.

Adjust the sewing start speed.

P. 32

 

 

 

 

 

 

 

Rotary hook tip is missing.

Replace the part.

 

 

 

 

 

 

 

 

Needle is too thin.

Select a needle that is suitable for the

 

 

 

 

P. 26

 

 

Needle is too thick.

sewing conditions.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Needle is bent.

Replace the needle.

P. 22

 

 

 

 

 

 

 

Needle is not installed correctly.

Install the needle so that it faces

P. 22

 

 

correctly.

 

 

 

 

 

 

Needle and rotary hook tip are

Adjust the driver needle guard.

P. 59

 

 

touching.

 

Skipped stitches occur.

 

 

 

Clearance between needle and rotary

Adjust the needle clearance.

P. 60

 

 

 

 

hook tip is too large.

 

 

 

 

 

 

 

 

 

 

 

Needle and rotary hook timing is

Adjust the timing.

P. 59

 

 

incorrect.

 

 

 

 

 

 

 

Replace the needle hole plate with one

 

 

 

 

with a smaller needle diameter.

 

 

 

 

Use a thinner feed plate.

 

 

 

Material is flapping.

* Recommended thickness: 1.5 mm

 

 

 

Process the work clamps and the feed

 

 

 

 

plate into shapes that can hold the

P. 69

 

 

 

material near the seam.

 

 

 

 

Adjust the intermittent height of the

P. 38

 

 

 

intermittent work clamp.

 

 

 

 

 

 

 

(Continued on next page)

BAS-311H

78