Carrier Complete Guide to IGC Control Board LED Alarms and Error Codes

Models: 48EJ 48AJ 48AK 48EK 48AY020-060 48AW 48EY024-068 48EW

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The alarm codes for the IGC control board are shown in Table 44.

Table 44 — IGC Control Board LED Alarms

INDICATION

ERROR MODE

ON

Normal Operation

OFF

Hardware Failure

1 FLASH

Fan ON/OFF Delay Modified

2 FLASHES

Limit Switch Fault

3 FLASHES

Flame Sense Fault

4 FLASHES

4 Consecutive Limit Switch Faults

5 FLASHES

Ignition Lockout Fault

6 FLASHES

Induced Draft Motor Fault

7 FLASHES

Rollout Switch Fault

8 FLASHES

Internal Control Fault

9 FLASHES

Software Lockout

Diagnostic LEDs — There are 3 LEDs (red, yellow, and green) on the lower right hand side of the control board. The red light is used to check unit operation and alarms. A constant pulse is normal unit operation. A series of quick blinks indi- cates an alarm. Refer to Table 45 below for a description of alarms. The yellow LED blinks during transmission with the CCN (Carrier Comfort Network). The green LED blinks dur- ing transmission with the expansion board.

Table 45 — Control Board LED Alarms

LED

ERROR

DESCRIPTION

RESET

ACTION TAKEN

TROUBLESHOOTING COMMENTS

BLINKS

CODE

METHOD

BY CONTROL

 

 

1

Normal Operation

None

The expansion board and control board flash the red LED

 

 

 

 

 

in one-second intervals when the board is operating properly.

2

HF-13

Compressor 1 Safety

Automatic

Cooling disabled.

The high or low pressure safety switch for compressor no. 1

 

 

 

and

Automatic reset after

has opened for 3 seconds. The error will be cleared and

 

 

 

Manual

15 minutes. Manual if

compressor no. 1 will be allowed to turn on in 15 minutes.

 

 

 

 

repeated 3 times in

If the safeties have been tripped 3 times in 90 minutes,

 

 

 

 

90 minutes.

compressor no. 1 will be locked out until the control

 

 

 

 

 

board has been manually reset.

3

HF-14

Compressor 2 Safety

Automatic

Cooling disabled.

The high or low pressure safety switch for compressor no. 2

 

 

 

and

Automatic reset after

has opened for 3 seconds. The error will be cleared and

 

 

 

Manual

15 minutes. Manual if

compressor no. 2 will be allowed to turn on in 15 minutes.

 

 

 

 

repeated 3 times in

If the safeties have been tripped 3 times in 90 minutes,

 

 

 

 

90 minutes.

compressor no. 2 will be locked out until the control

 

 

 

 

 

board has been manually reset.

4

HF-15

Thermostat Failure

Automatic

Alarm generated.

The thermostat is calling for both heating and cooling

 

 

 

 

 

at the same time. The unit will operate on a first call basis

 

 

 

 

 

and will automatically reset.

5

HF-05

SAT Thermistor Failure

Automatic

Heating, cooling, and

The supply-air temperature (SAT) sensor has failed.

 

 

 

 

economizer disabled.

First check for wiring errors, then replace sensor.

6

HF-06

OAT Thermistor Failure

Automatic

NTFC, IAQ purge,

The outside air temperature (OAT) sensor has failed.

 

 

 

 

economizer, and low

First check for wiring errors, then replace sensor.

 

 

 

 

ambient DX cooling

 

 

 

 

 

locked out disabled.

 

7

HF-03

Space Temp. Sen. Failure

Automatic

Disables unoccupied

The space temperature sensor has failed.

 

 

 

 

cooling/heating, CV

First check for wiring errors, then replace sensor.

 

 

 

 

economizer, and CV

 

 

 

 

 

cooling/heating.

 

8

HF-12

RAT Thermistor Failure

Automatic

VAV heating

The return-air temperature (RAT) sensor has failed.

 

 

 

 

disabled.

Ensure that the unit is a VAV unit. If NOT a VAV unit set

 

 

 

 

 

DIP switch position 1 to the closed position and reset power.

 

 

 

 

 

Then check for wiring errors. Finally, replace sensor.

9

SE-05

Loss of Communications

Automatic

Algorithms in

Communications between the expansion board and the

 

 

with Expansion Board

 

expansion board are

control board have been interrupted. Ensure that an

 

 

 

 

bypassed.

expansion board is installed and wired using the

 

 

 

 

 

wire harness supplied with the expansion module. If an

 

 

 

 

 

expansion board is not used ensure that DIP switch position

 

 

 

 

 

3 is in the closed position, and reset power.

10

HF-16

Control Board Failure

None

Control uses default

Generated when hardware has failed on control board.

 

 

 

 

values. (May seem

Replace the control board.

 

 

 

 

as normal operation)

 

 

 

Analog to Digital

None

All outputs turned off.

 

 

 

Conversion

 

 

 

11

HF-17

Expansion Board Failure

None

All outputs turned off.

Generated when hardware has failed on the

 

 

 

 

 

expansion board. Replace the expansion board.

12

SE-23

Cooling SAT Low

Automatic

Alarm generated.

CV operation. When SAT low limits are below range and

 

 

Limit Shutdown

 

 

compressor shut off.

LEGEND

DIP — Dual In-Line Package

VAV — Variable Air Volume

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Carrier 48AW, 48EW, 48EY024-068, 48AY020-060, 48EK, 48AK, 48AJ, 48EJ specifications IGC Control Board LED Alarms

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