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Conair Portable Chillers Series 1Water-Cooled (W1) and Air-Cooled Models (A1) withTIC Control

Models: UGH016/0500 Portable Chillers Series 1Water-Cooled (W1) and Air-Cooled Models (A1) withTIC Control

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29213105 TXV 2 ton Water- and Air-cooled

RECOMMENDED

SPARE PARTS

Part

Number Description

29213105 TXV 2 ton Water- and Air-cooled

29213106 TXV 3 ton Water- and Air-cooled

29213107 TXV 5 ton Water- and Air-cooled

29213108 TXV 7.5 ton Water- and Air-cooled

29213109 TXV 10 ton Water- and Air-cooled

292131110 TXV 13 ton Water-cooled and 15 ton Air-cooled

20958401 Liquid Line Solenoid Valve, 1-5 ton

20958402 Liquid Line Solenoid Valve, 7.5-10 ton

20958403 Liquid Line Solenoid Valve, 13-15 ton

20958404 Hot Gas Bypass Solenoid, 1.5-4 ton

20958405 Hot Gas Bypass Solenoid, 5-10 ton

20958406 Hot Gas Bypass Solenoid, 13 and 15 ton

3331302204 Air Filter, 1.5 ton Air-cooled

3331302202 Air Filter, 2 and 3 ton Air-cooled 3331302201 Air Filter, 4 and 5 ton Air-cooled

3331302203 Air Filter, 7.5-10 ton Air-cooled

3331302 Air Filter, 13 ton Air-cooled

Condenser Fan Motor, 50 watts, 400/460V, 50/60Hz, for A1-2.25 unit

Condenser Fan Motor, 0.166HP, 400/460V, 50/60Hz, for

A1-1.5 and A1-3 units

Condenser Fan Motor, 1/4HP, 400/460V, 50/60Hz, for

A1-4 and A1-5 units

Condenser Fan Motor, 1/2HP, 400/460V, 50/60Hz, for

A1-7.5, A1-10 and A1-13 units

Condenser Fan Motor, 50 watts, 200/230V, 50/60Hz, for

A1-2.25 unit

Condenser Fan Motor, 0.166HP, 200/230V, and 575V, 50/60Hz, for A1-1.5 and A1-3 units

Condenser Fan Motor, 1/4HP, 200/230V, 50/60Hz, for

A1-4 and A1-5 units, and 575V, for A1-4 unit

Condenser Fan Motor, 1/2HP, 200/230V, 50/60Hz, for

A1-7.5, A1-10 and A1-13 units

UGH016/0500

Series 1 Portable Chillers, TIC Control

SPARE PARTS P/D-5

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Conair Portable Chillers Series 1Water-Cooled (W1) and Air-Cooled Models (A1) withTIC Control Recommended Spare Parts

Contents

Troubleshooting Series 1 Water-CooledW1 andAir-CooledModels A1 with TIC Control Installation Operation MaintenanceModel numbers Power specifications Amps Volts Phase CycleDate Manual Number UGH016/0500 Serial numbers TABLE OF CONTENTS INTRODUCTIONDESCRIPTION TABLE OF CONTENTS MAINTENANCETROUBLESHOOTING PARTS AND DIAGRAMS . . . . . . . . . . . .P/D-1Your responsibilities as a user INTRODUCTIONPurpose of the User Guide How the guide is organizedPURPOSE OF THE USER GUIDE HOW THE GUIDE IS ORGANIZEDYOUR RESPONSIBILITY AS A USER READ THIS SO NO ONE GETS HURT WARNING Electrical hazardCAUTION Hot Surfaces CAUTION Ventilation hazardPage DESCRIPTION WHAT IS THE PORTABLE CHILLER? Cooling load TYPICAL APPLICATIONSTemperature LIMITATIONSHOW IT WORKS WATER-COOLED PORTABLE CHILLER Process circulationDESCRIPTION CONT’D Refrigerant circulationHOW IT WORKS WATER-COOLEDDESCRIPTION HOW IT WORKS AIR-COOLED PORTABLE CHILLERHOW IT WORKS AIR-COOLED PORTABLE CHILLERDESCRIPTION CHILLER FEATURES PORTABLEWater-cooledModels Air-cooledModels PORTABLE CHILLER FEATURESWeight lb kg SPECIFICATIONS2-10 Dimensions in mmMODEL Dimensions in mmWeight lb kg DESCRIPTION50 HZ PUMP PERFORMANCE CURVES PUMP CURVES2-12 60 HZ PUMP PERFORMANCE CURVESINSTALLATION CAUTION Lifting hazard UNPACKING THE BOXESWARNINGS AND CAUTIONS CAUTION Hot SurfacesCAUTION Ventilation hazard PREPARING FOR INSTALLATION A grounded power sourceAvailable water source MAKING PROCESS PLUMBING CONNECTIONS 3 Wrap threads with Mylar or Teflon tapeConnect the To Process valve and tubing on Close the Fill/Drain valve FILLING THE CHILLERAttach water hose to Fill/Drain valve Open the Fill/Drain valve and fill chillerClose the Fill/Drain valve Change the minimum operating temperatureFILLING THE CHILLER Open the Fill/Drain valve and fill chillerCHECKING REFRIGERANT CHARGE WARNING Refrigerant hazardSight glass WARNING Electrical hazard CONNECTING THE MAIN POWER SOURCE2 Connect the power wires to the terminals 4 Connect the ground wire to grounding lugWARNING Electrical hazard CHECKING ELECTRICAL CONNECTIONS3-10 5 Turn on main power source2 Press the Start Chiller button INITIALLY STARTING THE CHILLER1 Turn on main power source WARNING Initial startup3-12 STOPPING THE CHILLERChanging Temperature Scale OPERATIONTIC Control Features Changing SettingsOPERATION TIC CONTROL FEATURESChecking process fluid level in the pump tank BEFORE STARTINGWARNING Electrical hazard Checking electrical connectionsPress the Start Chiller button STARTING STOPPING THE CHILLERTemperature Scale CHANGING SETTINGSCHANGING THE SETPOINT TEMPERATURE Temperature Setpoint3 Press the Up/Down arrows CHANGING TEMPERATURE SCALECHANGING TO AUTO TUNE MODE 2 Press the Enter button6 Press Enter button CHANGING AUTO TUNE MODE4 Press the Menu button 5 Use the Up/Down arrows to change3 Press the Up/Down arrows SETTING THE TO PROCESS LOW LIMITMAINTENANCE MAINTENANCE FEATURES WARNING: Refrigerant hazard WARNING AND CAUTIONSWARNING Electrical hazard CAUTION Hot SurfacesChecking electrical connections PREVENTATIVE MAINTENANCE SCHEDULEDaily, or as often as needed Weekly, or as often as neededCleaning the tank and float switch PREVENTATIVE MAINTENANCE SCHEDULECleaning Cleaning process fluid strainerWARNING Refrigerant hazard CHECKING THE REFRIGERANT CHARGEpiping with fresh water after cleaning CLEANING THE EVAPORATOR OR WATER-COOLED CONDENSER1 Prepare a 5% solution of Phosphoric acid Back-flushthe solution through theWARNING: Electrical hazard CLEANING THE AIR-COOLED CONDENSERClean the dirty coils with a soft brush coil cleanerCHECKING ELECTRICAL CONNECTIONS 1 Be sure the main power is disconnected3 Inspect all wires and connections 5 Inspect the exterior power cordsWARNING Electrical hazard CHECKING RESERVOIR LEVEL5-10 Disconnect and lockout power to the chillerTROUBLESHOOTING WARNING: Refrigerant hazard BEFORE BEGINNINGA FEW WORDS OF CAUTION WARNING Electrical hazardTIME IDENTIFYING THE CAUSE OF A PROBLEMCompressor ANSWERING AN ALARMAlarm Condition PumpPower is not reaching the chiller CONTROL PROBLEMSSymptom SolutionThere is a phase loss CONTROL PROBLEMSSymptom SolutionFailed Level switch MECHANICAL CONDITIONSAlarm Solutionmain power leads to the pump AlarmSolution Switch any two of the threeFaulty overload module Possible cause SolutionAlarm Faulty contactorFaulty overload module AlarmSOLUTION Faulty contactorMECHANICAL CONDITIONS AlarmSolution Specifications in theFaulty pressure switch AlarmSolution Faulty water regulating valveThe pressure switch is AlarmSolution failed flow switch andMECHANICAL CONDITIONS SymptomSolution Contact Conair Service4 Replace the switches as needed CHECKING AND REPLACING SWITCHES1 Disconnect and lockout power to the chiller 3 Check the switchReconnect the wiring and reconnect power REPLACING THE CONTACTORDisconnect and lockout power to the chiller Disconnect the wiring from the contactor7 Install the new RTD CHECKING AND REPLACING THE1 Disconnect and lockout power to the chiller 5 Disconnect the RTD wiring from the4 Contact Conair Service for the temperature REPLACING THE TEMPERATURE CONTROLLER1 Disconnect and lockout power to the chiller 2 Snap the Temperature Controller board out6 Install the new module REPLACING OVERLOAD MODULES1 Disconnect and lockout power to the chiller 4 Disconnect auxiliary wiring to the moduleWARNING Electrical hazard REPLACING FUSESDisconnect and lockout power to the chiller Restore power to the chillerInspect, clean, and replace pump parts REMOVING PUMP COMPONENTSRemove the bolts connecting the pump Remove the pump assemblyCheck the control signal in the electrical panel CHECKING PRESSURE SWITCHESTIME Locate the pressure switchDescription CHECKING PRESSURE SWITCHES4 Check the continuity within the switch CONT’DPage BEFORE YOU WE’RE HERE TO HELPHOW TO CONTACT CUSTOMER SERVICE CALLEQUIPMENT GUARANTEE PERFORMANCE WARRANTY WARRANTY LIMITATIONSA-2 SERVICE INFORMATION WARRANTY INFORMATION Condenser Water Temperature, In/Out MAINTENANCE LOGDate Maintenance Item Suction pressure Evaporator water out temperaturePage TABLES Evaporator and PipingPRESSURE Pressure DropsW1-1.5 PRESSURETABLES APPENDIX C-2Parameter CONTROL SETTINGSSetting DisplayPage P/D-1 PARTS & DIAGRAMSRECOMMENDED SPARE PARTS P/D-2Part Number Description RECOMMENDED SPARE PARTS Part Number DescriptionMotor Starter Protector 20.0-25.0A 20973003 Flowtect, Flow Switch, Evap Circuit RECOMMENDED SPARE PARTSPart Number Description RECOMMENDED SPARE PARTS Part Number Description29213105 TXV 2 ton Water- and Air-cooled RECOMMENDED SPARE PARTS Part Number DescriptionCondenser Fan Motor, 1/2HP, 575V, 60Hz, for A1-7.5