Manuals / Dukane / Power Tools / Welding System

Dukane iQ Series user manual This page intentionally left blank

Models: iQ Series

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Troubleshooting Specifications Install Pin 1 End of Weld Alarm Pop-up Fault Status Screens Maintenance Welding Problems Saving the Current Setup Stack Assembly Amplitude Adjustment

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iQ Series, Ultrasonic Hand Held Systems User’s Manual

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Page	Dukane Manual Part No. 403-577-01

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Dukane iQ Series user manual This page intentionally left blank

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Contents

User’s Manual Copyright Summary Date Revision HistoryRevision This page intentionally left blank Contents This page intentionally left blank Section Introduction This page intentionally left blank Drawings and Tables General User InformationRead This Manual First Key Features System OverviewGenerator Hand Probes Health and Safety This page intentionally left blank General Considerations Plastics Health Notice International Power Grounding Electrical SafetyDomestic Power Grounding Installation Unpacking Placing RFI Grounding Connnecting Cables This page intentionally left blank RFI Grounding UnpackingPlacing Connecting Cables Quick Start Guide AC Power Inlet Ultrasound Output Power Cords200/240 Volt Systems Pin 1 End of Weld Alarm Pin 2 Any Fault AlarmSystem Outputs Optional Connections Pin 0V Output Common Controls This page intentionally left blank Control Keys Power Switch/Circuit BreakerFront Panel Overview Power Bar Graph Arrow Keys+ and Keys System LCD Display Stopping a Weld Cycle Start-up SequenceStarting a Weld Cycle LCD Display Overview Manual Weld Process Control Settings Setup Maintenance This page intentionally left blank Process Controller Settings Select the Welding Mode Navigate to Time Mode Navigating to Manual ModeNavigating Through the Modes Time key Navigate to Energy Mode Key Amplitude Adjustment Hold System Information System Information Hardware Settings, AdvancedHardware Settings Advanced Settings Free Run Frequency 40 % Navigating Setup MaintenanceIntroduction Deleting a Setup Saving the Current SetupSelecting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Compressed Air Fitting In continuous duty Ultrasonic Probe OverviewOperating Notes Theory of Operation Ultrasonic Horn Stack Assembly Attaching a Replaceable Tip to a Horn Attaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster How to Tell the Booster Input End from the Output Booster Notes Troubleshooting This page intentionally left blank System Power Output Level No Ultrasonic Output Inconsistent Welds Welding ProblemsWeak Welds Pop-up Fault Status Screens Generator Fault Status Screens Manual Mode Process Fault Status Screens Time and Energy Modes Options This page intentionally left blank Buzzer Kit Part No Foot Switch Kit Part NoIQ Hand Probe Options This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Weights Operating Environment AC Power Requirements Regulatory Agency Compliance CE Marking This page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Intelligent Assembly SolutionsContacting Dukane This page intentionally left blank Appendices This page intentionally left blank List of Figures Front Panel List of Tables Description Dukane ISO Part No - 577- 01

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