User’s Manual | Dukane iQ Series instruction

Intelligent Assembly Solutions

iQ Series

ULTRASONIC HAND HELD SYSTEMS

HP

AUTOMATED HAND PROBE PRESS

User’s Manual

Dukane Part No. 403 – 577– 01

Dukane Intelligent Assembly Solutions • 2900 Dukane Drive St. • Charles, Illinois 60174 USA • TEL (630) 797- 4900 • FAX (630) 797- 4949

ISO 9001:2000 Products are manufactured in ISO registered facilities.

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Dukane iQ Series user manual User’s Manual

Contents

User’s Manual Copyright Revision Revision HistorySummary Date This page intentionally left blank Contents This page intentionally left blank Introduction Section This page intentionally left blank Read This Manual First General User InformationDrawings and Tables System Overview Key FeaturesGenerator Hand Probes Health and Safety This page intentionally left blank Plastics Health Notice General Considerations Domestic Power Grounding Electrical SafetyInternational Power Grounding Unpacking Placing RFI Grounding Connnecting Cables Installation This page intentionally left blank Placing UnpackingRFI Grounding AC Power Inlet Connecting Cables Quick Start Guide 200/240 Volt Systems Power CordsUltrasound Output Pin 2 Any Fault Alarm Pin 1 End of Weld AlarmSystem Outputs Optional Connections Pin 0V Output Common Controls This page intentionally left blank Front Panel Overview Power Switch/Circuit BreakerControl Keys Arrow Keys Power Bar Graph+ and Keys System LCD Display Starting a Weld Cycle Start-up SequenceStopping a Weld Cycle Manual Weld LCD Display Overview Setup Maintenance Process Control Settings This page intentionally left blank Select the Welding Mode Process Controller Settings Navigating to Manual Mode Navigate to Time ModeNavigating Through the Modes Time key Key Navigate to Energy Mode Hold Amplitude Adjustment Hardware Settings System Information Hardware Settings, AdvancedSystem Information Free Run Frequency Advanced Settings 40 % Introduction Setup MaintenanceNavigating Selecting a Setup Saving the Current SetupDeleting a Setup This page intentionally left blank Probes and Probe Stacks This page intentionally left blank Operating Notes Ultrasonic Probe OverviewCompressed Air Fitting In continuous duty Theory of Operation Ultrasonic Horn Attaching a Replaceable Tip to a Horn Stack Assembly Attaching the Mounting Stud to a Horn or a Booster 5Stack Assembly Procedure In-lb Ft-lb KHz Stack Disassembly Removing the Mounting Stud from a Horn or Booster Booster Notes How to Tell the Booster Input End from the Output Troubleshooting This page intentionally left blank No Ultrasonic Output System Power Output Level Weak Welds Welding ProblemsInconsistent Welds Generator Fault Status Screens Manual Mode Pop-up Fault Status Screens Process Fault Status Screens Time and Energy Modes Options This page intentionally left blank IQ Hand Probe Options Foot Switch Kit Part NoBuzzer Kit Part No This page intentionally left blank Specifications This page intentionally left blank 1Generator Outline Drawing 2Probes Outline Drawings and Dimensions Operating Environment Weights AC Power Requirements CE Marking Regulatory Agency Compliance This page intentionally left blank Outputs Interface This page intentionally left blank IQ Hand Probe Generator Rear Panel Detail This page intentionally left blank Contacting Dukane This page intentionally left blank Contacting Dukane Intelligent Assembly SolutionsIdentify Equipment This page intentionally left blank Appendices This page intentionally left blank Front Panel List of Figures Description List of Tables Dukane ISO Part No - 577- 01