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Dukane
iQ Series
user manual
Appendices
Models:
iQ Series
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82 pages
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Troubleshooting
Specifications
Install
Pin 1 End of Weld Alarm
Pop-up Fault Status Screens
Maintenance
Welding Problems
Saving the Current Setup
Stack Assembly
Amplitude Adjustment
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Appendices
APPENDICES
List of Figures . . . . . . . . . . . . . . . . . . 73
List of Tables . . . . . . . . . . . . . . . . . . . 74
Dukane Manual Part No.
403-574-01
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Contents
User’s Manual
Copyright
Summary Date
Revision History
Revision
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Contents
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Introduction
Section
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Drawings and Tables
General User Information
Read This Manual First
System Overview
Key Features
Generator
Hand Probes
Health and Safety
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Plastics Health Notice
General Considerations
International Power Grounding
Electrical Safety
Domestic Power Grounding
Unpacking Placing RFI Grounding Connnecting Cables
Installation
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RFI Grounding
Unpacking
Placing
AC Power Inlet
Connecting Cables Quick Start Guide
Ultrasound Output
Power Cords
200/240 Volt Systems
Pin 2 Any Fault Alarm
Pin 1 End of Weld Alarm
System Outputs Optional Connections
Pin 0V Output Common
Controls
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Control Keys
Power Switch/Circuit Breaker
Front Panel Overview
Arrow Keys
Power Bar Graph
+ and Keys
System LCD Display
Stopping a Weld Cycle
Start-up Sequence
Starting a Weld Cycle
Manual Weld
LCD Display Overview
Setup Maintenance
Process Control Settings
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Select the Welding Mode
Process Controller Settings
Navigating to Manual Mode
Navigate to Time Mode
Navigating Through the Modes
Time key
Key
Navigate to Energy Mode
Hold
Amplitude Adjustment
System Information
System Information Hardware Settings, Advanced
Hardware Settings
Free Run Frequency
Advanced Settings
40 %
Navigating
Setup Maintenance
Introduction
Deleting a Setup
Saving the Current Setup
Selecting a Setup
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Probes and Probe Stacks
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Compressed Air Fitting In continuous duty
Ultrasonic Probe Overview
Operating Notes
Theory of Operation
Ultrasonic Horn
Attaching a Replaceable Tip to a Horn
Stack Assembly
Attaching the Mounting Stud to a Horn or a Booster
5Stack Assembly Procedure
In-lb Ft-lb KHz
Stack Disassembly
Removing the Mounting Stud from a Horn or Booster
Booster Notes
How to Tell the Booster Input End from the Output
Troubleshooting
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No Ultrasonic Output
System Power Output Level
Inconsistent Welds
Welding Problems
Weak Welds
Generator Fault Status Screens Manual Mode
Pop-up Fault Status Screens
Process Fault Status Screens Time and Energy Modes
Options
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Buzzer Kit Part No
Foot Switch Kit Part No
IQ Hand Probe Options
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Specifications
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1Generator Outline Drawing
2Probes Outline Drawings and Dimensions
Operating Environment
Weights
AC Power Requirements
CE Marking
Regulatory Agency Compliance
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Outputs Interface
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IQ Hand Probe Generator Rear Panel Detail
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Contacting Dukane
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Identify Equipment
Intelligent Assembly Solutions
Contacting Dukane
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Appendices
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Front Panel
List of Figures
Description
List of Tables
Dukane ISO
Part No - 577- 01
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