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Dukane
iQ Series
user manual
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Models:
iQ Series
1
4
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82
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82 pages
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Troubleshooting
Specs
Install
Pin 1 End of Weld Alarm
Pop-up Fault Status Screens
Maintenance
Welding Problems
Saving the Current Setup
Stack Assembly
Amplitude Adjustment
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iQ
Series
,
Ultrasonic Hand Held Systems User’s Manual
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Page iv
Dukane Manual Part No.
403-577-01
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Page 5
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Page 5
Contents
User’s Manual
Copyright
Revision
Revision History
Summary Date
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Contents
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Section
Introduction
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Read This Manual First
General User Information
Drawings and Tables
Key Features
System Overview
Generator
Hand Probes
Health and Safety
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General Considerations
Plastics Health Notice
Domestic Power Grounding
Electrical Safety
International Power Grounding
Installation
Unpacking Placing RFI Grounding Connnecting Cables
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Placing
Unpacking
RFI Grounding
Connecting Cables Quick Start Guide
AC Power Inlet
200/240 Volt Systems
Power Cords
Ultrasound Output
Pin 1 End of Weld Alarm
Pin 2 Any Fault Alarm
System Outputs Optional Connections
Pin 0V Output Common
Controls
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Front Panel Overview
Power Switch/Circuit Breaker
Control Keys
Power Bar Graph
Arrow Keys
+ and Keys
System LCD Display
Starting a Weld Cycle
Start-up Sequence
Stopping a Weld Cycle
LCD Display Overview
Manual Weld
Process Control Settings
Setup Maintenance
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Process Controller Settings
Select the Welding Mode
Navigate to Time Mode
Navigating to Manual Mode
Navigating Through the Modes
Time key
Navigate to Energy Mode
Key
Amplitude Adjustment
Hold
Hardware Settings
System Information Hardware Settings, Advanced
System Information
Advanced Settings
Free Run Frequency
40 %
Introduction
Setup Maintenance
Navigating
Selecting a Setup
Saving the Current Setup
Deleting a Setup
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Probes and Probe Stacks
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Operating Notes
Ultrasonic Probe Overview
Compressed Air Fitting In continuous duty
Theory of Operation
Ultrasonic Horn
Stack Assembly
Attaching a Replaceable Tip to a Horn
Attaching the Mounting Stud to a Horn or a Booster
5Stack Assembly Procedure
In-lb Ft-lb KHz
Stack Disassembly
Removing the Mounting Stud from a Horn or Booster
How to Tell the Booster Input End from the Output
Booster Notes
Troubleshooting
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System Power Output Level
No Ultrasonic Output
Weak Welds
Welding Problems
Inconsistent Welds
Pop-up Fault Status Screens
Generator Fault Status Screens Manual Mode
Process Fault Status Screens Time and Energy Modes
Options
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IQ Hand Probe Options
Foot Switch Kit Part No
Buzzer Kit Part No
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Specifications
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1Generator Outline Drawing
2Probes Outline Drawings and Dimensions
Weights
Operating Environment
AC Power Requirements
Regulatory Agency Compliance
CE Marking
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Outputs Interface
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IQ Hand Probe Generator Rear Panel Detail
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Contacting Dukane
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Contacting Dukane
Intelligent Assembly Solutions
Identify Equipment
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Appendices
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List of Figures
Front Panel
List of Tables
Description
Dukane ISO
Part No - 577- 01
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