Contents
Main
iQ
Copyright 2009
Revision History
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Contents
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SECTION 1
Introduction
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General User Information
Read This Manual First
Notes, Cautions and Warnings
Drawings and Tables
WARNING
System Overview
Generator
Hand Probes
Key Features
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General Considerations
Plastics Health Notice
IMPORTANT
Electrical Safety
Domestic Power Grounding
International Power Grounding
SECTION 3
Installation
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Unpacking
Placing
RFI Grounding
Chassis Grounding Stud
Connecting Cables - Quick Start Guide
AC Power Inlet
Power Cords
200/240 Volt Systems
100/120 V olt Systems
HAND PROBE Connector
Ultrasound Output
System Outputs (Optional Connections)
All outupt signals are non-isolated and sink current to chassis ground when activated.
Refer to Figure 9-1, OUTPUTS Inter- face Example, Page 65.
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Front Panel Overview
Control Keys
INFO
System Information -
Hardware Settings -
Control Keys
AMP
TIME
ENERGY
HOLD
Start-up Sequence
DUKANE
Starting a Weld Cycle
Stopping a Weld Cycle
LCD Display Overview
Operate screens, and In Cycle screens.
IN CYCLE
*
SECTION 5
Process Control Settings
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Process Controller Settings
Select the Welding Mode
Manual
T ime
Energy
Navigating Through the Modes
Navigate to Time Mode
Navigate to Energy Mode
ENERGY key
ENTER key
Weld by Time
Weld Time 0.500 S
ENTER key
Set energy level.
Weld by Time
Weld Time 0.500 S
Hold
Amplitude Adjustment
+ -
Hold Time
Amplitude
System Information, Hardware Settings, Advanced Settings
Continued
iQ Information
Hardware Settings
Changes in Hardware Settings take place after ENTER is pressed.
Warning
Modified settings may affect operation of this unit!
>
Setup Maintenance
Introduction
Navigating
Overwrite Setup #1? YES
Setup #1 Empty Load Defaults? YES
Setup Maintenance
Saving the Current Setup
Selecting a Setup
Deleting a Setup
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SECTION 6 Probes and Probe Stacks
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Page 35
Section 6 Probes and Probe Stacks
Figure 6-1 Typical Hand Held Probes
Ultrasonic Probe Overview
The two types of probes used with the iQ Hand Held Systems are shown in Figure 6-1 below.
Operating Notes
Compressed Air Fitting
Compressed air supply: Make sure the air is clean, oil-free, and dry.
Theory of Operation
Probe Conguration
Standard Horn
Hand Probe
Tip
Ultrasonic Horn
Booster
Probe Housing
Booster Horn
Stack Assembly
Attaching a Replaceable Tip to a Horn
Attaching the Mounting Stud to a Horn or a Booster
Attaching The Horn to a Booster, Booster to a Probe, or Horn to a Probe
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A
D
Stack Disassembly
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Booster Notes
How to Tell the Booster Input End from the Output
How to Tell if the Booster Is Amplifying or Reducing
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No Ultrasonic Output
Probe
System Power Output Level
Overload
Overtemperature
Welding Problems
Weak Welds
Inconsistent Welds
Generator Fault Status Screens - Manual Mode
Pop-up Fault Status Screens
Continued
Process Fault Status Screens - Time and Energy Modes
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iQ Hand Probe Options
Buzzer Kit
Foot Switch Kit
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Page 58
iQ Series, UltrasonicHandHeldSystemsUsersManual
A
Figure 9-2 Probes Outline Drawings and Dimensions
B C
A B C D
Operating Environment
Weights
Page 60
iQ Series, UltrasonicHandHeldSystemsUsersManual
Table 9- I AC Power Requirements
AC Power Requirements
Regulatory Agency Compliance
FCC
CE Marking
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iQ Hand Probe Generator Rear Panel Detail
X 1 X 2
+ _
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Contacting Dukane
Identify Equipment
Intelligent Assembly Solutions
Mailing Address
Phone: Fax:
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List of Figures
List of Tables
List of Figures
Dukane ISO
ISO CERTIFICATION
CERTIFIED
ISO 9001:2000