Section 7 – Troubleshooting

Pop-up Fault Status Screens

Generator Fault Status Screens - Manual Mode

Status Text Displayed

System Status or Fault Explanation

Generator Fault

An Average Overload fault tripped.

Output power exceeded rated wattage.

 

Average Overload

Lower the welding pressure or amplitude.

 

Fault will reset when next weld cycle starts.

Generator Fault

A Positive Peak Overload fault tripped.

Peak IGBT transistor current exceeded.

Peak Overload

Caused by a severe frequency mis-match.

 

Fault will reset when next weld cycle starts.

Generator Fault

Resonant frequency lock not found, or lost.

Check for a defective stack component.

 

Frequency Lock Lost

Check for stack coupling to the fixture.

 

Fault will reset when next weld cycle starts.

Generator Fault

System Overtemperature fault detected.

Fault will reset when system cools down.

Over Temperature

 

Generator Fault

Internal communications error.

Turn generator power off and back on.

Cycle Power

Call Dukane service if the fault persists.

 

Table 7- IPop-Up Fault Status Screens - Manual Mode

Continued

Dukane Manual Part No. 403-577-01

Page  49

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Dukane iQ Series user manual Pop-up Fault Status Screens, Generator Fault Status Screens Manual Mode