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Dukane
iQ Series
user manual
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Models:
iQ Series
1
6
82
82
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82 pages
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Troubleshooting
Specification
Install
Pin 1 End of Weld Alarm
Pop-up Fault Status Screens
Maintenance
Welding Problems
Saving the Current Setup
Stack Assembly
Amplitude Adjustment
Page 6
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iQ
Series
,
Ultrasonic Hand Held Systems User’s Manual
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Page vi
Dukane Manual Part No.
403-577-01
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Page 7
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Page 7
Contents
User’s Manual
Copyright
Revision History
Revision
Summary Date
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Contents
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Section
Introduction
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General User Information
Read This Manual First
Drawings and Tables
Generator
Key Features
System Overview
Hand Probes
Health and Safety
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General Considerations
Plastics Health Notice
Electrical Safety
Domestic Power Grounding
International Power Grounding
Installation
Unpacking Placing RFI Grounding Connnecting Cables
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Unpacking
Placing
RFI Grounding
Connecting Cables Quick Start Guide
AC Power Inlet
Power Cords
200/240 Volt Systems
Ultrasound Output
System Outputs Optional Connections
Pin 1 End of Weld Alarm
Pin 2 Any Fault Alarm
Pin 0V Output Common
Controls
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Power Switch/Circuit Breaker
Front Panel Overview
Control Keys
+ and Keys
Power Bar Graph
Arrow Keys
System LCD Display
Start-up Sequence
Starting a Weld Cycle
Stopping a Weld Cycle
LCD Display Overview
Manual Weld
Process Control Settings
Setup Maintenance
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Process Controller Settings
Select the Welding Mode
Navigating Through the Modes
Navigate to Time Mode
Navigating to Manual Mode
Time key
Navigate to Energy Mode
Key
Amplitude Adjustment
Hold
System Information Hardware Settings, Advanced
Hardware Settings
System Information
Advanced Settings
Free Run Frequency
40 %
Setup Maintenance
Introduction
Navigating
Saving the Current Setup
Selecting a Setup
Deleting a Setup
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Probes and Probe Stacks
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Ultrasonic Probe Overview
Operating Notes
Compressed Air Fitting In continuous duty
Theory of Operation
Ultrasonic Horn
Stack Assembly
Attaching a Replaceable Tip to a Horn
Attaching the Mounting Stud to a Horn or a Booster
5Stack Assembly Procedure
In-lb Ft-lb KHz
Stack Disassembly
Removing the Mounting Stud from a Horn or Booster
How to Tell the Booster Input End from the Output
Booster Notes
Troubleshooting
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System Power Output Level
No Ultrasonic Output
Welding Problems
Weak Welds
Inconsistent Welds
Pop-up Fault Status Screens
Generator Fault Status Screens Manual Mode
Process Fault Status Screens Time and Energy Modes
Options
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Foot Switch Kit Part No
IQ Hand Probe Options
Buzzer Kit Part No
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Specifications
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1Generator Outline Drawing
2Probes Outline Drawings and Dimensions
Weights
Operating Environment
AC Power Requirements
Regulatory Agency Compliance
CE Marking
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Outputs Interface
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IQ Hand Probe Generator Rear Panel Detail
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Contacting Dukane
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Intelligent Assembly Solutions
Contacting Dukane
Identify Equipment
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Appendices
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List of Figures
Front Panel
List of Tables
Description
Dukane ISO
Part No - 577- 01
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