iQSeries, Ultrasonic Hand Held Systems User’s Manual

Control Keys

Continued

AMP

Set the ultrasound amplitude output level in the range of 20 to 100%.

Typically amplitude is set to 100%.

TIME

Use this key to select time as the primary method of welding. Set the weld time (seconds).

ENERGY

Use this key to select energy as the primary method of welding. Set the weld energy (joules).

HOLD

Hold is a time period beginning after the weld portion of the cycle is complete. The operator holds the probe in place applying pressure to the weld, and an audible alarm indicates that the Hold time is finished. Hold can be set to a maximum of 5.0 seconds.

ENTER

Press the ENTER key to select a menu item, and move to the next level of the menu. Think of it as a “forward” key. When pressed, it also confirms and stores a selection in memory. It is also used to reset a latched condition.

Arrow Keys

Press the right and left arrow keys to move the cursor to the right or left.

+and - Keys

Press these keys to increase or decrease the value of a selected digit.

CANCEL

Press CANCEL to return to the previous screen. Think of it as a “back” key. Press this key when you do not want to store the selection in memory.

System LCD Display

This high resolution, multi-line display provides a clear graphic interface to the operate and in-cycle screens needed to monitor and program the system.

Power Bar Graph

The Power Bar Graph appears at the bottom of the LCD display. It contains 20 segments that represent the generator’s range of power from 0% at the far left of the bar graph to 100% of power at the far right. Each segment equals 5% of the total.

In the example below, 40% of the available power is used during the weld cycle. The display shows an In Cycle screen (while U/S is active).

40% of

IN CYCLE

In Cycle

power used

Frequency: 40087 Hz

screen

 

Power:

225 W

 

 

#2

Figure 4-1APower Bar Graph - In Cycle

In the example below, 40% of the generator power was the maximum (peak) power delivered in the previous weld. The display shows an Operate screen (while U/S is inactive).

Weld by Time

Operate

Weld Time 1.500 S

screen

Weld Energy 24 J

 

#1

40% of power delivered in previous weld

Figure 4-1BPower Bar Graph - Operate

CAUTION

Make sure the stack is prop- erly assembled before it is connected to the system. The horn should never come in direct contact with a metal fix- ture or anvil when ultrasound is activated.

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Dukane Manual Part No. 403-577-01

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Dukane iQ Series user manual Arrow Keys, + and Keys, System LCD Display, Power Bar Graph