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Dukane
iQ Series
user manual
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Models:
iQ Series
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Troubleshooting
Specification
Install
Pin 1 End of Weld Alarm
Pop-up Fault Status Screens
Maintenance
Welding Problems
Saving the Current Setup
Stack Assembly
Amplitude Adjustment
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Section 8 – Options
SECTION 8
Options
iQ
Hand Probe Buzzer Kit
53
iQ
Hand Probe Foot Switch Kit
53
Dukane Manual Part No.
403-577-01
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Contents
User’s Manual
Copyright
Revision History
Revision
Summary Date
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Contents
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Introduction
Section
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General User Information
Read This Manual First
Drawings and Tables
System Overview
Key Features
Generator
Hand Probes
Health and Safety
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Plastics Health Notice
General Considerations
Electrical Safety
Domestic Power Grounding
International Power Grounding
Unpacking Placing RFI Grounding Connnecting Cables
Installation
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Unpacking
Placing
RFI Grounding
AC Power Inlet
Connecting Cables Quick Start Guide
Power Cords
200/240 Volt Systems
Ultrasound Output
Pin 2 Any Fault Alarm
Pin 1 End of Weld Alarm
System Outputs Optional Connections
Pin 0V Output Common
Controls
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Power Switch/Circuit Breaker
Front Panel Overview
Control Keys
Arrow Keys
Power Bar Graph
+ and Keys
System LCD Display
Start-up Sequence
Starting a Weld Cycle
Stopping a Weld Cycle
Manual Weld
LCD Display Overview
Setup Maintenance
Process Control Settings
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Select the Welding Mode
Process Controller Settings
Navigating to Manual Mode
Navigate to Time Mode
Navigating Through the Modes
Time key
Key
Navigate to Energy Mode
Hold
Amplitude Adjustment
System Information Hardware Settings, Advanced
Hardware Settings
System Information
Free Run Frequency
Advanced Settings
40 %
Setup Maintenance
Introduction
Navigating
Saving the Current Setup
Selecting a Setup
Deleting a Setup
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Probes and Probe Stacks
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Ultrasonic Probe Overview
Operating Notes
Compressed Air Fitting In continuous duty
Theory of Operation
Ultrasonic Horn
Attaching a Replaceable Tip to a Horn
Stack Assembly
Attaching the Mounting Stud to a Horn or a Booster
5Stack Assembly Procedure
In-lb Ft-lb KHz
Stack Disassembly
Removing the Mounting Stud from a Horn or Booster
Booster Notes
How to Tell the Booster Input End from the Output
Troubleshooting
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No Ultrasonic Output
System Power Output Level
Welding Problems
Weak Welds
Inconsistent Welds
Generator Fault Status Screens Manual Mode
Pop-up Fault Status Screens
Process Fault Status Screens Time and Energy Modes
Options
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Foot Switch Kit Part No
IQ Hand Probe Options
Buzzer Kit Part No
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Specifications
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1Generator Outline Drawing
2Probes Outline Drawings and Dimensions
Operating Environment
Weights
AC Power Requirements
CE Marking
Regulatory Agency Compliance
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Outputs Interface
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IQ Hand Probe Generator Rear Panel Detail
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Contacting Dukane
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Intelligent Assembly Solutions
Contacting Dukane
Identify Equipment
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Appendices
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Front Panel
List of Figures
Description
List of Tables
Dukane ISO
Part No - 577- 01
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