Required Equipment, Process Limitations | Lincoln Electric IM827-D

b-3		OPERATION	b-3

PROCESS LIMITATIONS

The Power Feed™ 10M Single Wire Feeder is not suitable for:

•SAW

•GTAW with HF

Not all weld modes or processes described in this manual are avail- able on all Power Wave power sources.

REQUIRED EQUIPMENT

Lincoln’s Power Feed™ 10M Single Wire Feeder is designed for use with the Power Wave family of power sources. These include:

•Power Wave 355 • Power Wave 455M CE

•Power Wave 455 • Power Wave 455M STT

•Power Feed 455/STT • Power Wave 455M STT CE

• Power Wave 455M • Power Wave 655

ADDITIONAL REQUIRED EQUIPMENT

•Drive Roll Kits

•Control Cables

•Gun and Cable Assembly

•Weld Wire

•Shielding gas

•Work Cable and Clamp

EQUIPMENT LIMITATIONS

•The Power Feed™ 10M Single Wire Feeder does not operate with the Power Wave 450.

•The Power Feed™ 10M Single Wire Feeder does not operate with any analog based power sources (CV-xxx machines, DC-xxx machines, etc.)

•The Memory Panel is required to set procedure limits.

•The Boom model does not support push-pull guns or GTAW welding.

•A push-pull gun and foot amptrol may not be plugged into the Power Feed™ 10M Single Wire Feeder at the same time.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Lincoln Electric IM827-D manual Additional Required Equipment, Process Limitations, Equipment Limitations

Contents

Power Feed 10M Wire Feeder Safety Depends on You Safety California Proposition 65 Warnings Electric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Iii Précautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration TAbLE of Contents TAbLE of Contents Temperature Rating InstallationSPEC.# Type Input Power Power Feed 10M Single Wire Feeder Location Wire Drive Mounting See Figure A.1Electric Shock can kill Mounting Weld CAbLE SIzES Weld CAbLE SIzINGWeld CAbLE Connection Electrode Lead COAxIAL Weld CAbLES Negative Electrode Polarity AVAILAbLE Control CAbLE Control CAbLE SpecificationsControl CAbLE Connections Changing Drive Rolls and Wire Guides Description Set the drive roll pressure by Drive Roll Pressure SettingChanging the GUN Receiver bUSHING To change the gun bushing Magnum GUN and CAbLE ASSEMbLIES Welding GUNS, Torches and ACCES- SoriesGUN Receiver bUSHING To change the gear ratio Wire Feed Shut Down CircuitChanging the Gear Ratio Spindle Placement Wire Reel LoadingDIP Switch #8 Position Gear Ratio Loading 16 to 44 lb .3 20kg Spools Using K1504-1 Coil Reel Figure A.10 Removing a Readi-Reel Weld Wire RoutingLoading 30 lb .6 kg Readi-Reels See Figure A.11 13INSTALLATIONA-13 Shielding GAS Connection ExAMPLES of Connecting AN Arclink Power Wave System Control bOx BOOM ConfigurationWire Drive CV Welding Pulse Welding or STT Welding Welding Sparks can cause fire or explosion OperationFumes and Gases can be dangerous ARC Rays can burn Product Description Definitions of Welding ModesCommon Welding AbbREVIATIONS Recommended Processes Process Limitations Required EquipmentAdditional Required Equipment Equipment Limitations Front Panel Controls and Connections Status LED Synergic CV Voltage Display Volts / Trim Display and Output KNObPrior to Welding LAYOUT-CONTROLS see Figure b.3 Mode Select Panel 4 MSP4Overview LAYOUT-DIGITAL Display Changing ARC Wave Control POWER-UP SequenceChanging Weld Modes Infrared IR Control Accessing the Machine Setup Menu Limit SettingMachine SETUP/USER Preferences SET-UP Features Menu Figure b.3a Setup Menu User Defined Parameters Parameter Definition Procedure Change Method Stall Factor Adjustment Reset Consumable Weight Parameter Definition Gun Offset AdjustmentCrater Delay TIG Gas Control Display Trim as Volts Option Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Sense From Studs Parameter Definition Show Test Modes 100 View Diagnostics107 View Power Source Protocol 101 View Event Logs Step Trigger Operation Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Step Trigger Operation Sequence of Operation Figure b.5 Modes Process Setup and OperationNon- Synergic Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC Control Pulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick Modes CV GMAW/FCAW NON-SYNERGIC Process Weld ModeOutput Control KNObS, Weld Mode 5 CV NON-SYNERGIC Modes Synergic CV Modes Wire SIzE 030 035 045 052Gmaw Synergic Material Process GAS Pulse and PULSE-0N-PULSE Modes Wire SIzEPulse and PULSE-ON-PULSE Synergic 035 045 052 STT and STT II SynergicSTT and STT II Modes Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding All Metals Touch Start TIG DIP Switch Settings User Memories Low Limit Limit SettingHigh Limit Attribute Accessories Optional Accessories Lb. coils to 2 spindles Routine Maintenance MaintenanceSafety Precautions CALIbRATION Specification 1TROUbLESHOOTINGE-1 Recommended PRObLEMS POSSIbLESymptoms Cause Course of Action Err No Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms Other Three Dashes PRObLEMSCause Recommended Course of Action LINC-NET System Error Codes Error Codes Your local Lincoln Authorized Arclink System Error CodesField Service Facility PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Feeder DiagramsPower Feed 10M Single Wire Diagrams 30.46 Dimension Print14.56 18.48 15.80 Precaucion Warnung