Output PRObLEMS | Lincoln Electric IM827-D specification

E-11	TROUbLESHOOTING	E-11

	Observe all Safety Guidelines detailed throughout this manual

PRObLEMS

(SYMPTOMS)

POSSIbLE

CAUSE

RECOMMENDED

COURSE OF ACTION

OUTPUT PRObLEMS

The feeder doesn’t power up - no	1. The Power Feed™ 10M Single		1. Check for 40VDC at J81 leads
display, no cold feed.		Wire Feeder power switch is	#540 and #500. If voltage is pre-
		OFF. Turn the Power Feed™	sent, replace P.C. BD. If voltage
		10M Single Wire Feeder power	not present, check leads from J81
		switch ON.	on BD. to Input 5 pin connector.
			Refer to machine schematic.
	2.	The Power Wave power source is
		OFF. Turn ON the Power Wave
		power source.
	3.	The circuit breaker for the wire
		feeder on power source have
		tripped. Reset the circuit break-
		ers.
	4.	The control cable may be loose or
		damaged. Tighten, repair or
		replace the control cable.
	5.	The power switch is damaged.
		Replace the power switch.

No shielding gas.	1. The gas supply is OFF or empty.		1. Check for 6.5VDC with trigger
		Verify the gas supply is ON and	pulled at J83 leads #553 and
		flowing.	#554. If voltage is present replace
			solenoid. If voltage is not present
	2.	The gas hose is cut or crushed.	replace P.C. BD. Refer to
		Route the gas hose so it avoids	machine schematic.
		sharp corners and make sure
		nothing is on top of it. Repair or
		replace damaged hoses.
	3.	Dirt or debris is in the solenoid.
		Apply filtered shop at 80psi to the
		solenoid to remove dirt.
	4.	There is a loose solenoid connec-
		tion. Remove the cover and
		check that all connections are in
		good condition.
	5.	The solenoid has failed.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 67

Lincoln Electric IM827-D manual Output PRObLEMS

Contents

Safety Depends on You Power Feed 10M Wire Feeder California Proposition 65 Warnings Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage Immediately TAbLE of Contents TAbLE of Contents Power Feed 10M Single Wire Feeder InstallationSPEC.# Type Input Power Temperature Rating Mounting Wire Drive Mounting See Figure A.1Electric Shock can kill Location Electrode Lead Weld CAbLE SIzINGWeld CAbLE Connection Weld CAbLE SIzES Negative Electrode Polarity COAxIAL Weld CAbLES Control CAbLE Connections Control CAbLE SpecificationsAVAILAbLE Control CAbLE Description Changing Drive Rolls and Wire Guides To change the gun bushing Drive Roll Pressure SettingChanging the GUN Receiver bUSHING Set the drive roll pressure by GUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle Placement Figure A.10 Using K1504-1 Coil Reel Loading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Shielding GAS Connection 13INSTALLATIONA-13 ExAMPLES of Connecting AN Arclink Power Wave System CV Welding Pulse Welding or STT Welding BOOM ConfigurationWire Drive Control bOx ARC Rays can burn OperationFumes and Gases can be dangerous Welding Sparks can cause fire or explosion Recommended Processes Definitions of Welding ModesCommon Welding AbbREVIATIONS Product Description Equipment Limitations Required EquipmentAdditional Required Equipment Process Limitations Front Panel Controls and Connections Status LED Prior to Welding Volts / Trim Display and Output KNObSynergic CV Voltage Display LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3 Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave Control Machine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features Menu User Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change Method TIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable Weight Sense From Studs Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Display Trim as Volts Option 101 View Event Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test Modes Step Trigger Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Sequence of Operation Step Trigger Operation Figure b.5 Non- Synergic Process Setup and OperationModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG Welding Pulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld Process CV NON-SYNERGIC Modes Process Weld ModeOutput Control KNObS, Weld Mode 5 CV GMAW/FCAW NON-SYNERGIC Material Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV Modes Pulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II Modes STT and STT II Synergic035 045 052 All Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIG User Memories DIP Switch Settings Attribute Limit SettingHigh Limit Low Limit Optional Accessories Accessories Lb. coils to 2 spindles CALIbRATION Specification MaintenanceSafety Precautions Routine Maintenance 1TROUbLESHOOTINGE-1 Err PRObLEMS POSSIbLESymptoms Cause Course of Action Recommended No Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Other Symptoms Cause Recommended Course of Action PRObLEMSThree Dashes Error Codes LINC-NET System Error Codes Field Service Facility Arclink System Error CodesYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Power Feed 10M Single Wire DiagramsFeeder Diagrams 14.56 18.48 15.80 Dimension Print30.46 Precaucion Warnung