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Lincoln Electric IM827-D manual Welding GUNS, Torches and ACCES- Sories, GUN Receiver bUSHING

Models: IM827-D

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A-8	INSTALLATION	A-8

WELDING GUNS, TORCHES AND ACCES- SORIES

GUN RECEIVER bUSHING

The Power Feed™ 10M Single Wire Feeder comes with a K1500-2 gun receiver bushing, for use with the Magnum gun with a K466-10 connector kit which .

The Power Feed™ 10M Single Wire Feeder Push Pull model comes with a S25398 gun receiver bush- ing, for use with the push pull gun. K2154-1 push-pull torch connector kit is optional.

The bushing must be changed if the Power Feed™ 10M Single Wire Feeder is going to be switched from the push set up to the push-pull set up or vise versa.

Spool Guns are not recommended with the Power Feed™ 10M Single Wire Feeder.

MAGNUM GUN AND CAbLE ASSEMbLIES

The Power Feed™ 10M Single Wire Feeder model will accept a number of optional gun and cable assemblies. An example of installing the Gun and Cable is shown in Figure A.5a with a 15 ft. (4.6m) long Magnum gun and cable.

1.Turn off power at the welding power source.

2.Unscrew Thumb screw on Wire Drive Unit, until tip of screw no longer protrudes into gun bushing hole as seen from the front of machine.

3.Fully insert the gun cable connector end into the gun receiver bushing and gently tighten the thumb screw as show in Figure A.5a below.

4.Connect the gun trigger connector to the trigger receptacle. Make sure that the key ways are aligned, insert and tighten retaining ring.

FIGURE A.5a

GUN AND CABLE

GUN HANDLE	GUN TUBE
GUN HANDLE
	GUN NOZZLE

TRIGGER RECEPTACLE

THUMB SCREW

GUN TRIGGER CONNECTOR

WIRE DRIVE UNIT

GUN RECEIVER BUSHING

CABLE CONNECTOR

END K466-10

POWER FEED™ 10M SINGLE WIRE FEEDER

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Lincoln Electric IM827-D Welding GUNS, Torches and ACCES- Sories, GUN Receiver bUSHING, Magnum GUN and CAbLE ASSEMbLIES

Contents

Power Feed 10M Wire Feeder Safety Depends on YouSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiPrécautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation SPEC.# Type Input PowerTemperature Rating Power Feed 10M Single Wire FeederWire Drive Mounting See Figure A.1 Electric Shock can killLocation MountingWeld CAbLE SIzING Weld CAbLE ConnectionWeld CAbLE SIzES Electrode LeadCOAxIAL Weld CAbLES Negative Electrode PolarityControl CAbLE Connections Control CAbLE SpecificationsAVAILAbLE Control CAbLE Changing Drive Rolls and Wire Guides DescriptionDrive Roll Pressure Setting Changing the GUN Receiver bUSHINGSet the drive roll pressure by To change the gun bushingGUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio Wire Reel Loading DIP Switch #8 Position Gear RatioSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsUsing K1504-1 Coil Reel Figure A.10Loading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel 13INSTALLATIONA-13 Shielding GAS ConnectionExAMPLES of Connecting AN Arclink Power Wave System BOOM Configuration Wire DriveControl bOx CV Welding Pulse Welding or STT WeldingOperation Fumes and Gases can be dangerousWelding Sparks can cause fire or explosion ARC Rays can burnDefinitions of Welding Modes Common Welding AbbREVIATIONSProduct Description Recommended ProcessesRequired Equipment Additional Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Status LED Prior to Welding Volts / Trim Display and Output KNObSynergic CV Voltage Display Mode Select Panel 4 MSP4 OverviewLAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayPOWER-UP Sequence Changing Weld ModesChanging ARC Wave Control Infrared IR ControlMachine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu SET-UP Features Menu Figure b.3a Setup MenuUser Defined Parameters Parameter Definition Procedure Change Method Stall Factor AdjustmentParameter Definition Gun Offset Adjustment Crater DelayReset Consumable Weight TIG Gas ControlArc Start/Loss Error Time Definition Push-Pull Gun Knob behaviorDisplay Trim as Volts Option Sense From Studs100 View Diagnostics 107 View Power Source ProtocolParameter Definition Show Test Modes 101 View Event LogsStep Trigger Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Step Trigger Operation Sequence of OperationFigure b.5 Non- Synergic Process Setup and OperationModes Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC ControlPulse-on-Pulse Welding Machine Functionality bY Weld Process CC Stick ModesProcess Weld Mode Output Control KNObS, Weld Mode 5CV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesWire SIzE 030 035 045 052 Gmaw SynergicSynergic CV Modes Material Process GASPulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II Modes STT and STT II Synergic035 045 052 Gtaw TIG Welding Gtaw Touch Start TIG WeldingTouch Start TIG All Metals Touch Start TIGDIP Switch Settings User MemoriesLimit Setting High LimitLow Limit AttributeAccessories OptionalAccessories Lb. coils to 2 spindles Maintenance Safety PrecautionsRoutine Maintenance CALIbRATION Specification1TROUbLESHOOTINGE-1 PRObLEMS POSSIbLE Symptoms Cause Course of ActionRecommended ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Symptoms OtherCause Recommended Course of Action PRObLEMSThree Dashes LINC-NET System Error Codes Error CodesField Service Facility Arclink System Error CodesYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Power Feed 10M Single Wire DiagramsFeeder Diagrams 14.56 18.48 15.80 Dimension Print30.46 Precaucion Warnung