Lincoln Electric IM827-D manual STT and STT II Synergic, STT and STT II Modes, 035 045 052

Models: IM827-D

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b-26OPERATIONb-26

MACHINE FUNCTIONALITY bY WELD PROCESS

STT AND STT II (SYNERGIC)

Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table.

STT AND STT II MODES

MATERIAL

PROCESS

GAS

WIRE SIzE

 

 

 

 

 

0.035

0.045

0.052

STEEL 

STT

Ar/CO2

109

125

125

STAINLESS

 

 

 

CO2

 

 

 

 

 

 

 

 

 

 

STEEL 

STT

 

 

Ar/CO2

 

 

 

II

 

110

126

126

STAINLESS 

 

 

 

CO2

 

 

 

OUTPUT CONTROL KNObS (There is no Voltage control when STT welding.)

200

 

----

 

WFS

AMPS

VOLTS

TRIM

LESS

MORE

 

 

DEPOSITION

DEPOSITION

 

 

EFFECT / RANGE

 

DESCRIPTION

PEAK CURRENT

 

Peak Current acts similar to an

 

 

arc pinch control. Peak Current

 

 

sets the arc length and pro-

 

 

motes good fusion. Higher

 

 

peak current levels will cause

 

 

the arc to broaden momentarily

 

 

while increasing arc length. If

 

 

set too high, globular transfer

 

 

may occur. Setting it too low

 

 

may cause instability and wire

 

 

stubbing. Best practice is to

 

 

adjust for minimum spatter and

 

 

puddle agitation.

 

B A C K G R O U N D Background Current controls

CURRENT

 

the overall heat input in the

 

 

weld. High background cur-

 

 

rents flatten the weld bead,

 

 

and low background currents

 

 

create a taller rounded con-

 

 

tour.

 

 

TAIL OUT

 

Tail out provides additional

(STT ll MODES

power

without

the molten

ONLY)

 

droplet becoming too large.

 

 

Increase as necessary to add

 

 

heat input without increasing

 

 

arc length. Often this results in

 

 

faster travel speeds. Note that

 

 

as tail out increases, the peak

 

 

current and/or background cur-

 

 

rent may need to be reduced.

START OPTIONS

 

 

 

 

 

 

 

 

 

 

 

PREFLOW TIME

 

 

 

 

FUNCTION

 

 

 

 

 

 

 

 

 

 

 

 

0 - 25.0 seconds

 

 

 

Adjusts the time the gas flows

 

 

 

 

 

 

 

after the trigger is pulled and

 

 

 

 

 

 

 

prior to feeding wire.

 

 

 

RUN-IN WFS:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Off, 30 to150 in/min.

 

 

 

Run-in sets the wire feed

 

 

 

 

 

 

 

speed from the time the trigger

 

 

 

 

 

 

 

is pulled until an arc is estab-

 

 

 

 

 

 

 

lished.

 

 

 

Start Procedure

 

 

 

The Start Procedure controls

 

 

 

 

 

 

 

the WFS. Trim at a specified

 

 

 

 

 

 

 

time at the beginning of the

 

 

 

 

 

 

 

weld. During the start time, the

 

 

 

 

 

 

 

machine will ramp up or down

 

 

 

 

 

 

 

from the Start Procedure to the

 

 

 

 

 

 

 

preset Welding Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

END OPTIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PARAMETER RANGE

 

 

 

FUNCTION

 

 

Postflow Time:

 

 

 

 

 

 

 

0 to 10 seconds

 

 

 

Adjusts the time that shielding gas

 

 

 

 

 

 

 

flows after the welding output

 

 

 

 

 

 

 

turns off.

 

 

Crater Procedure

 

 

 

Crater Procedure controls the

 

 

 

 

 

 

 

WFS and volts for a specified time

 

 

 

 

 

 

 

at the end of the weld after the

 

 

 

 

 

 

 

trigger is released. During the

 

 

 

 

 

 

 

Crater time, the machine will ramp

 

 

 

 

 

 

 

up or down from the Weld

 

 

 

 

 

 

 

Procedure to the Crater

 

 

 

 

 

 

 

Procedure.

 

 

Burnback:

 

 

 

The burnback time is the amount

 

 

0 to .25 Seconds

 

 

 

of time that the weld output contin-

 

 

 

 

 

 

 

ues after the wire stops feeding. It

 

 

 

 

 

 

 

prevents the wire from sticking in

 

 

 

 

 

 

 

the puddle and prepares the end

 

 

 

 

 

 

 

of the wire for the next arc start.

 

 

Spot Timer:

 

 

 

Adjusts the time welding will con-

 

 

0 to 120.0 Seconds

 

 

 

tinue even if tigger is still pulled.

 

 

 

 

 

 

 

This option has no effect in 4-Step

 

 

 

 

 

 

 

Trigger Mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER FEED™ 10M SINGLE WIRE FEEDER

Page 49
Image 49
Lincoln Electric IM827-D manual STT and STT II Synergic, STT and STT II Modes, 035 045 052