PRObLEMS, Three Dashes | Lincoln Electric IM827-D specs

E-7

TROUbLESHOOTING

E-7

Observe all Safety Guidelines detailed throughout this manual

Error Codes for the Power Wave® 455: Code 10555 and below

Note: For any Err # listed below write down the error number for refference and try cycling power to see if the error clears itself. If not, refer to what the What to Do column for the given Err.

PRObLEMS

(SYMPTOMS)

POSSIbLE

CAUSE

RECOMMENDED

COURSE OF ACTION

	Display shows any of the following:

	Err 211		Microprocessor RAM error in		Turn Power off at power source.
			Control Box.		Wait 5 seconds. Turn power back
					on. If Err 211 is displayed again,
					then replace CB mother PC board.

	Err 212			Microproceeor RAM Error in object		Cycle power as in Err 211. If Err
				board other than Control Box (Such		212 is still displayed, then replace
				as feed head)		PC board in the object with fault.
						The object with the fault should be
						solid red on its status LED.


	--- (THREE DASHES)			Appears on right display of CB mod-		Dashes indicate that the encoder
				ule that contains the status Led		does not control anything including
						on/off output control.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER FEED™ 10M SINGLE WIRE FEEDER

Image 63

Lincoln Electric IM827-D manual PRObLEMS, Cause Recommended Course of Action, Three Dashes

Contents

Safety Depends on You Power Feed 10M Wire Feeder California Proposition 65 Warnings Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage Immediately TAbLE of Contents TAbLE of Contents Power Feed 10M Single Wire Feeder InstallationSPEC.# Type Input Power Temperature Rating Mounting Wire Drive Mounting See Figure A.1Electric Shock can kill Location Electrode Lead Weld CAbLE SIzINGWeld CAbLE Connection Weld CAbLE SIzES Negative Electrode Polarity COAxIAL Weld CAbLES Control CAbLE Specifications Control CAbLE ConnectionsAVAILAbLE Control CAbLE Description Changing Drive Rolls and Wire Guides To change the gun bushing Drive Roll Pressure SettingChanging the GUN Receiver bUSHING Set the drive roll pressure by Welding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio Loading 16 to 44 lb .3 20kg Spools Wire Reel LoadingDIP Switch #8 Position Gear Ratio Spindle Placement Figure A.10 Using K1504-1 Coil Reel Weld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel Shielding GAS Connection 13INSTALLATIONA-13 ExAMPLES of Connecting AN Arclink Power Wave System CV Welding Pulse Welding or STT Welding BOOM ConfigurationWire Drive Control bOx ARC Rays can burn OperationFumes and Gases can be dangerous Welding Sparks can cause fire or explosion Recommended Processes Definitions of Welding ModesCommon Welding AbbREVIATIONS Product Description Equipment Limitations Required EquipmentAdditional Required Equipment Process Limitations Front Panel Controls and Connections Status LED Volts / Trim Display and Output KNOb Prior to WeldingSynergic CV Voltage Display LAYOUT-DIGITAL Display Mode Select Panel 4 MSP4Overview LAYOUT-CONTROLS see Figure b.3 Infrared IR Control POWER-UP SequenceChanging Weld Modes Changing ARC Wave Control Limit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features Menu User Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change Method TIG Gas Control Parameter Definition Gun Offset AdjustmentCrater Delay Reset Consumable Weight Sense From Studs Arc Start/Loss Error TimeDefinition Push-Pull Gun Knob behavior Display Trim as Volts Option 101 View Event Logs 100 View Diagnostics107 View Power Source Protocol Parameter Definition Show Test Modes Cold Feed / GAS Purge Switch Step / 4-STEP Trigger Switch Step TriggerStep Trigger Operation Sequence of Operation Step Trigger Operation Figure b.5 Process Setup and Operation Non- SynergicModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG Welding Pulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld Process CV NON-SYNERGIC Modes Process Weld ModeOutput Control KNObS, Weld Mode 5 CV GMAW/FCAW NON-SYNERGIC Material Process GAS Wire SIzE 030 035 045 052Gmaw Synergic Synergic CV Modes Wire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes STT and STT II Synergic STT and STT II Modes035 045 052 All Metals Touch Start TIG Gtaw TIG WeldingGtaw Touch Start TIG Welding Touch Start TIG User Memories DIP Switch Settings Attribute Limit SettingHigh Limit Low Limit Optional Accessories Accessories Lb. coils to 2 spindles CALIbRATION Specification MaintenanceSafety Precautions Routine Maintenance 1TROUbLESHOOTINGE-1 Err PRObLEMS POSSIbLESymptoms Cause Course of Action Recommended No Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Other Symptoms PRObLEMS Cause Recommended Course of ActionThree Dashes Error Codes LINC-NET System Error Codes Arclink System Error Codes Field Service FacilityYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Diagrams Power Feed 10M Single WireFeeder Diagrams Dimension Print 14.56 18.48 15.8030.46 Precaucion Warnung