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Lincoln Electric IM827-D manual 13INSTALLATIONA-13, Shielding GAS Connection

Models: IM827-D

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A-13INSTALLATIONA-13

SHIELDING GAS CONNECTION

NOTE: Gas supply pressure must be regulated to a maximum of 80 psi(5.5 bar).

Install the shielding gas supply as follows:

1. Secure the cylinder to prevent it from falling.

2. Remove the cylinder cap. Inspect the cylinder valves and regulator for damaged threads, dirt, dust, oil or grease. Remove dust and dirt with a clean cloth. DO NOT ATTACH THE REGULATOR IF OIL, GREASE OR DAMAGE IS PRESENT! Inform your gas supplier of this condition. Oil or grease in the presence of high pressure oxygen is explosive.

3. Stand to one side away from the outlet and open the cylinder valve for an instant. This blows away any dust or dirt which may have accumulated in the valve outlet.

4. Attach the flow regulator to the cylinder valve and tighten the union nut(s) securely with a wrench. Note: if connecting to 100% CO2 cylinder, insert regulator adapter between regulator and cylinder valve. If adapter is equipped with a plastic washer, be sure it is seated for connection to the CO2 cylin-

der.

5. Attach one end of the inlet hose to the outlet fitting of the flow regulator. Attach the other end to the welding system shielding gas inlet. Tighten the union nuts with a wrench.

6. Before opening the cylinder valve, turn the regulator adjusting knob counterclockwise until the adjusting spring pressure is released.

7. Standing to one side, open the cylinder valve slowly a fraction of a turn. When the cylinder pressure gage stops moving, open the valve fully.

8. The flow regulator is adjustable. Adjust it to the flow rate recommended for the procedure and process being used before making a weld.

POWER FEED™ 10M SINGLE WIRE FEEDER

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Lincoln Electric IM827-D manual 13INSTALLATIONA-13, Shielding GAS Connection

Contents

Safety Depends on You Power Feed 10M Wire FeederCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionPrécautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTAbLE of Contents TAbLE of Contents SPEC.# Type Input Power InstallationTemperature Rating Power Feed 10M Single Wire FeederElectric Shock can kill Wire Drive Mounting See Figure A.1Location MountingWeld CAbLE Connection Weld CAbLE SIzINGWeld CAbLE SIzES Electrode LeadNegative Electrode Polarity COAxIAL Weld CAbLESControl CAbLE Specifications Control CAbLE ConnectionsAVAILAbLE Control CAbLE Description Changing Drive Rolls and Wire GuidesChanging the GUN Receiver bUSHING Drive Roll Pressure SettingSet the drive roll pressure by To change the gun bushingWelding GUNS, Torches and ACCES- Sories GUN Receiver bUSHINGMagnum GUN and CAbLE ASSEMbLIES Wire Feed Shut Down Circuit Changing the Gear RatioTo change the gear ratio DIP Switch #8 Position Gear Ratio Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg SpoolsFigure A.10 Using K1504-1 Coil ReelWeld Wire Routing Loading 30 lb .6 kg Readi-Reels See Figure A.11Removing a Readi-Reel Shielding GAS Connection 13INSTALLATIONA-13ExAMPLES of Connecting AN Arclink Power Wave System Wire Drive BOOM ConfigurationControl bOx CV Welding Pulse Welding or STT WeldingFumes and Gases can be dangerous OperationWelding Sparks can cause fire or explosion ARC Rays can burnCommon Welding AbbREVIATIONS Definitions of Welding ModesProduct Description Recommended ProcessesAdditional Required Equipment Required EquipmentProcess Limitations Equipment LimitationsFront Panel Controls and Connections Status LED Volts / Trim Display and Output KNOb Prior to WeldingSynergic CV Voltage Display Overview Mode Select Panel 4 MSP4LAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL DisplayChanging Weld Modes POWER-UP SequenceChanging ARC Wave Control Infrared IR ControlLimit Setting Machine SETUP/USER PreferencesAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features MenuUser Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change MethodCrater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas ControlDefinition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 101 View Event LogsCold Feed / GAS Purge Switch Step / 4-STEP Trigger Switch Step TriggerStep Trigger Operation Sequence of Operation Step Trigger OperationFigure b.5 Process Setup and Operation Non- SynergicModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG WeldingPulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld ProcessOutput Control KNObS, Weld Mode 5 Process Weld ModeCV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC ModesGmaw Synergic Wire SIzE 030 035 045 052Synergic CV Modes Material Process GASWire SIzE Pulse and PULSE-ON-PULSE SynergicPulse and PULSE-0N-PULSE Modes STT and STT II Synergic STT and STT II Modes035 045 052 Gtaw Touch Start TIG Welding Gtaw TIG WeldingTouch Start TIG All Metals Touch Start TIGUser Memories DIP Switch SettingsHigh Limit Limit SettingLow Limit AttributeOptional AccessoriesAccessories Lb. coils to 2 spindles Safety Precautions MaintenanceRoutine Maintenance CALIbRATION Specification1TROUbLESHOOTINGE-1 Symptoms Cause Course of Action PRObLEMS POSSIbLERecommended ErrNo Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Other SymptomsPRObLEMS Cause Recommended Course of ActionThree Dashes Error Codes LINC-NET System Error CodesArclink System Error Codes Field Service FacilityYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Diagrams Power Feed 10M Single WireFeeder Diagrams Dimension Print 14.56 18.48 15.8030.46 Precaucion Warnung