b-25

OPERATION

b-25

 

 

 

MACHINE FUNCTIONALITY bY WELD PROCESS

PULSE AND PULSE-ON-PULSE (SYNERGIC)

Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table.

PULSE AND PULSE-0N-PULSE MODES

MATERIAL

PROCESS

GAS

WIRE SIzE

 

 

 

0.035

3/64

1/16

ALUMINUM 4043

Pulse

Ar

149

72

74

ALUMINUM 4043

Pulse-on-Pulse

Ar

98

99

100

ALUMINUM 5356

Pulse

Ar

152

76

78

ALUMINUM 5356

Pulse-on-Pulse

Ar

101

102

103

OUTPUT CONTROL KNObS

WFS AMPS

VOLTS TRIM

LESS

MORE

LESS

MORE

WFS

WFS

TRIM

TRIM

ARC CONTROL

 

 

 

 

 

 

PULSE

 

 

 

DESCRIPTION

 

FREQUENCY:

 

 

 

 

 

(Low)-10.0 to

 

 

For Pulse modes, Arc Control

 

(High)+10.0

 

 

changes the pulsing frequency.

 

 

 

 

When the frequency changes,

 

 

 

 

the Power Wave system auto-

 

 

 

 

matically adjusts the back-

 

 

 

 

ground current to maintain a

 

 

 

 

similar heat input into the weld.

 

 

 

 

Low frequencies give more con-

 

 

 

 

trol over the puddle and high

 

 

 

 

frequencies minimize spatter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START OPTIONS

 

 

 

 

 

 

 

 

 

 

 

PREFLOW TIME

 

 

 

DESCRIPTION

 

 

 

 

 

 

 

0 - 25.0 seconds

 

 

 

Adjusts the time the gas flows

 

 

 

 

 

after the trigger is pulled and

 

 

 

 

 

prior to feeding wire.

 

RUN-IN WFS:

 

 

 

 

 

Off, 30 to150 in/min.

 

 

 

Run-in sets the wire feed

 

 

 

 

 

speed from the time the trigger

 

 

 

 

 

is pulled until an arc is estab-

 

 

 

 

 

lished.

 

Start Procedure

 

 

 

The Start Procedure controls

 

 

 

 

 

the WFS. Trim at a specified

 

 

 

 

 

time at the beginning of the

 

 

 

 

 

weld. During the start time, the

 

 

 

 

 

machine will ramp up or down

 

 

 

 

 

from the Start Procedure to the

 

 

 

 

 

preset Welding Procedure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

END OPTIONS

 

 

 

 

 

 

 

EFFECT / RANGE

 

 

FUNCTION

 

 

 

 

 

 

 

 

Postflow Time:

 

 

Adjusts the time that shielding

 

 

0 to 25.0 seconds

 

 

gas flows after the welding out-

 

 

 

 

 

put turns off.

 

 

Burnback: 0 to .25

 

 

The burnback time is the

 

 

 

 

 

 

Seconds

 

 

amount of time that the weld

 

 

 

 

 

output continues after the wire

 

 

 

 

 

stops feeding. It prevents the

 

 

 

 

 

wire from sticking in the puddle

 

 

 

 

 

and prepares the end of the

 

 

 

 

 

wire for the next arc start.

 

 

Crater Procedure

 

 

Crater Procedure controls the

 

 

 

 

 

WFS and volts for a specified

 

 

 

 

 

time at the end of the weld

 

 

 

 

 

after the trigger is released.

 

 

 

 

 

During the Crater time, the

 

 

 

 

 

machine will ramp up or down

 

 

 

 

 

from the Weld Procedure to

 

 

 

 

 

the Crater Procedure.

 

 

 

 

 

 

 

 

Spot Timer:

 

 

Adjusts the time welding will

 

 

0 to 120.0 Seconds

 

 

continue even if tigger is still

 

 

 

 

 

pulled. This option has no

 

 

 

 

 

effect in 4-Step Trigger Mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER FEED™ 10M SINGLE WIRE FEEDER

Page 48
Image 48
Lincoln Electric IM827-D manual Pulse and PULSE-ON-PULSE Synergic, Pulse and PULSE-0N-PULSE Modes, Wire SIzE