Control CAbLE Connections | Lincoln Electric IM827-D specs

A-5	INSTALLATION	A-5

DIP Switch #7 Position				Polarity
	ON		(negative) - polarity

	OFF		(positive) + polarity


	FIGURE A.3

CONTROL CAbLE

CONTROL CAbLE CONNECTIONS

•All system control cables are the same.

•All control cables can be connected end to end to extend their length.

•All system equipment must be connected to a con- trol cable.

Typical bench Feeder Connection:

Control cable is connected from the Power Wave Source output Amphenol receptacle to the input Amphenol receptacle on the back of the Wire Drive.

Digital Control Cable, K1543-xx

Power Source		Wire Feeder
Amphenol Plug		Amphenol Plug
		Amphenol Plug
	E	D	E
D	A	D	A
C	B	C	B

Pin

Function

ADigital I/O

B Digital I/O

C "67" voltage sense

D 40 VDC

E 40 VDC

Use a maximum of 250 feet (76.2m) of control cable between components.

Welding Gun/Wire Feeder Trigger Connector

Wire Feeder
Amphenol
D	E A	Welding Gun
C	B	Trigger Lead

Wire Feeder

Pin	Function
A	Gun Trigger
B	-
C	Common
D	Dual Procedure
E	Common

CONTROL CAbLE SPECIFICATIONS

It is recommended that only genuine Lincoln control cables be used at all times. Lincoln cables are specifi- cally designed for the communication and power needs of the Power Wave Source / Power Feed sys- tem. The use of non-standard cables, especially in lengths greater than 25ft(7.6m), can lead to communi- cation problems (system shutdowns), poor motor acceleration (poor arc starting) and low wire driving force (wire feeding problems).

Lincoln control cables are copper 5 conductor cable in a SO-type rubber jacket. There is one 20 gauge twist- ed pair for network communications. This pair has an impedance of approximately 120 ohms and a propa- gation delay per foot of less than 2.1 nanoseconds. There are two 12 gauge conductors that are used to supply the 40 VDC to the network. The fifth wire is 18 gauge and is used as an electrode sense lead.

AVAILAbLE CONTROL CAbLE

K1543 Control cable only. Available in lengths of 8'(2.4m), 16'(4.9m), 25'(7.6m), 50'(15.2m) and 100'(30.5m).

POWER FEED™ 10M SINGLE WIRE FEEDER

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Lincoln Electric IM827-D manual Control CAbLE Connections, Control CAbLE Specifications, AVAILAbLE Control CAbLE

Contents

Safety Depends on You Power Feed 10M Wire Feeder California Proposition 65 Warnings Safety Electric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage Immediately TAbLE of Contents TAbLE of Contents SPEC.# Type Input Power InstallationTemperature Rating Power Feed 10M Single Wire Feeder Electric Shock can kill Wire Drive Mounting See Figure A.1Location Mounting Weld CAbLE Connection Weld CAbLE SIzINGWeld CAbLE SIzES Electrode Lead Negative Electrode Polarity COAxIAL Weld CAbLES Control CAbLE Connections Control CAbLE SpecificationsAVAILAbLE Control CAbLE Description Changing Drive Rolls and Wire Guides Changing the GUN Receiver bUSHING Drive Roll Pressure SettingSet the drive roll pressure by To change the gun bushing GUN Receiver bUSHING Welding GUNS, Torches and ACCES- SoriesMagnum GUN and CAbLE ASSEMbLIES Changing the Gear Ratio Wire Feed Shut Down CircuitTo change the gear ratio DIP Switch #8 Position Gear Ratio Wire Reel LoadingSpindle Placement Loading 16 to 44 lb .3 20kg Spools Figure A.10 Using K1504-1 Coil Reel Loading 30 lb .6 kg Readi-Reels See Figure A.11 Weld Wire RoutingRemoving a Readi-Reel Shielding GAS Connection 13INSTALLATIONA-13 ExAMPLES of Connecting AN Arclink Power Wave System Wire Drive BOOM ConfigurationControl bOx CV Welding Pulse Welding or STT Welding Fumes and Gases can be dangerous OperationWelding Sparks can cause fire or explosion ARC Rays can burn Common Welding AbbREVIATIONS Definitions of Welding ModesProduct Description Recommended Processes Additional Required Equipment Required EquipmentProcess Limitations Equipment Limitations Front Panel Controls and Connections Status LED Prior to Welding Volts / Trim Display and Output KNObSynergic CV Voltage Display Overview Mode Select Panel 4 MSP4LAYOUT-CONTROLS see Figure b.3 LAYOUT-DIGITAL Display Changing Weld Modes POWER-UP SequenceChanging ARC Wave Control Infrared IR Control Machine SETUP/USER Preferences Limit SettingAccessing the Machine Setup Menu Figure b.3a Setup Menu SET-UP Features Menu User Defined Parameters Stall Factor Adjustment Parameter Definition Procedure Change Method Crater Delay Parameter Definition Gun Offset AdjustmentReset Consumable Weight TIG Gas Control Definition Push-Pull Gun Knob behavior Arc Start/Loss Error TimeDisplay Trim as Volts Option Sense From Studs 107 View Power Source Protocol 100 View DiagnosticsParameter Definition Show Test Modes 101 View Event Logs Step Trigger Cold Feed / GAS Purge Switch Step / 4-STEP Trigger SwitchStep Trigger Operation Sequence of Operation Step Trigger Operation Figure b.5 Non- Synergic Process Setup and OperationModes ARC Control Steel and Stainless Synergic GMAW-P Pulsed MIG Welding Pulse-on-Pulse Welding CC Stick Modes Machine Functionality bY Weld Process Output Control KNObS, Weld Mode 5 Process Weld ModeCV GMAW/FCAW NON-SYNERGIC CV NON-SYNERGIC Modes Gmaw Synergic Wire SIzE 030 035 045 052Synergic CV Modes Material Process GAS Pulse and PULSE-ON-PULSE Synergic Wire SIzEPulse and PULSE-0N-PULSE Modes STT and STT II Modes STT and STT II Synergic035 045 052 Gtaw Touch Start TIG Welding Gtaw TIG WeldingTouch Start TIG All Metals Touch Start TIG User Memories DIP Switch Settings High Limit Limit SettingLow Limit Attribute Optional Accessories Accessories Lb. coils to 2 spindles Safety Precautions MaintenanceRoutine Maintenance CALIbRATION Specification 1TROUbLESHOOTINGE-1 Symptoms Cause Course of Action PRObLEMS POSSIbLERecommended Err No Heart beat response from See what to Do on Err Error Codes for the Power Wave TROUbLESHOOTING Other Symptoms Cause Recommended Course of Action PRObLEMSThree Dashes Error Codes LINC-NET System Error Codes Field Service Facility Arclink System Error CodesYour local Lincoln Authorized PRObLEMS POSSIbLE Output PRObLEMS TROUbLESHOOTING Recommended Power Feed 10M Single Wire DiagramsFeeder Diagrams 14.56 18.48 15.80 Dimension Print30.46 Precaucion Warnung