Lincoln Electric MIG-PAK 10

World's Leader in Welding and Cutting Products

Contents

Main MMIIGG--PPAAKK 1100IM551-C May, 2002 WEB SITE: www.lincolnelectric.com 22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. 216.481.8100 Safety Depends on You SAFETY AVERTISSEMENT ADVERTENCIA SEGURIDAD SCURIT ELECTRIC AND MAGNETIC FIELDS may be dangerous LOS CAMPOS ELECTRICOS Y MAGNETICOS pueden ser peligrosos LES CHAMPS LECTROMAGNTIQUES peuvent tre dangereux WELDING SPARKS can cause fire or explosion. Las CHISPAS DE LA SOL- DADURA pueden causar incendio o explosin. LES TINCELLES DE SOUDAGE peuvent provoquer un incendie ou une explosion. ELECTRIC SHOCK can kill. El ELECTROCHOQUE puede causar la muerte. LES CHOCS LECTRIQUES peuvent tre mortels. FUMES AND GASES can be dangerous. Los HUMOS Y GASES pueden ser peligrosos. LES FUMES ET LES GAZ peu- vent tre dangereux. CYLINDER may explode if damaged. ATTENTION PRECAUCIN La BOTELLA de gas puede explotar si est daada. LES BOUTEILLES peuvent exploser si elles sont endommages. GENERAL DESCRIPTION INTRODUCTION Lea todo el manual antes de instalar u oper- ar la MIG-PAK LADESCARGA ELCTRICA puede causar la muerte LOS HUMOS YLOS GASES pueden ser peligrosos. TECHNICAL SPECIFICATIONS ESPECIFICACIONES TCNICAS INPUT SINGLE PHASE ONLY RATED OUTPUT SORTIE NOMINALE CSA ENCOMBREMENT SALIDA NOMINAL CSA IDENTIFY AND LOCATE COMPONENTS IDENTIFIQUE Y LOCALICE LOS COMPONENTES INSTALACIN RECONNATRE ET REPRER LES COMPOSANTS INSTALLATION INSTALACIN INSTALLATION SELECT SUITABLE LOCATION MIG-PAK 10 STACKING TILTING INSTALLATION INSTALACIN INSTALLATION WORK CLAMP INSTALLATION Figure 2 Figure 2 INSTALACION DE LAPINZA DE TRABAJO GUN INSTALLATION Connecting Gun Cable to the MIG PAK FIGURA 3 INSTALACION DE LAANTORCHA Conexin del Cable de la Antorcha a la MIG PAK PRECAUCION CAUTION AVERTISSEMENT WARNING ADVERTENCIA CONEXIN DE GAS INSTALACION Figure 4 Figura 4 Figure 4 CONNEXIONS D'ALIMENTATION D'ENTRE EXIGENCES DU CODE RELATIVES AUX CONNEX- IONS D'ENTR Exigences relatives la sortie nominale INSTALACIN Figure 5 Figure 5 Figura 5 Lea todo el manual antes de instalar u operar la MIG PAK 10. PRECAUCIONES DE SEGURIDAD Observe toda la informacin de seguridad que aparece en este manual. WARNING AVERTISSEMENT ADVERTENCIA RECOMMENDED PROCESSES OPERATIONALCONTROLS DESIGN FEATURES PROCESOS RECOMENDADOS OPERATIONALCONTROLS OPERACIN CAPACIT DE SOUDAGE LIMITES COMMANDES ET RGLAGES Page WELDING SEQUENCE OF OPERATION WIRE LOADING SECUENCIA DE OPERACIN DE SOLDADURA COLOCACIN DEL ALAMBRE ORDRE DES OPRATIONS DE SOUDAGE FRICTION BRAKE ADJUSTMENT WIRE THREADING AJUSTE DEL FRENO DE FRICCIN COLOCACION DEL ALAMBRE RGLAGE DU FREIN FRICTION Figure 9 Figura 9 Figure 9 Figure 11 Figura 11 OPERACIN Punta de Contacto Electrodo de Alambre Tube contact Fil-lectrode FONCTIONNEMENT Figure 10 Figure 10 Figure 10 MAKING A WELD Figure 12 CMO REALIZAR UNA SOLDADURA Figura 12 RALISATION D'UNE SOUDURE PROCESS GUIDELINES LIMPIEZA DE LAPUNTA Y LA TOBERA INSTRUCCIONES DEL PROCESO NETTOYAGE DU TUBE CONTACT ET DE LA BUSE DIRECTIVES RELATIVES AU PROCD WELDING WITH GMAW (MIG) Shielding Gas TABLA1 CMO CAMBIAR LA MQUINAPARA ALIMENTAR OTROS TAMAOS DE ALAMBRE SOLDADURA CON GMAW (MIG) WELDING WITH FCAW (Innershield) OVERLOAD PROTECTION Output Overload Thermal Protection Electronic Wire Drive Motor Protection LEARNING TO WELD THE ARC-WELDING CIRCUIT FIGURE 13 FIGURA 13 FIGURE 13 THE SELF-SHIELDED FCAW WELDING ARC FIGURE 14 FIGURA 14 ARCO DE SOLDADURA FCAW (TUBULAR AUTOPROTEGIDO) L'ARC DE SOUDAGE FCAW AUTOPROTG THE GMAW (MIG) WELDING ARC ARCO DE SOLDADURA GMAW (MIG) L'ARC DE SOUDAGE GMAW (MIG) PROCESS SELECTION For GMAW (MIG) Process SELECCIN DEL PROCESO Para el Proceso GMAW (MIG) FIGURE 15 FIGURA 15 COMMON METALS JOINT TYPES AND POSITIONS Para el Proceso FCAW (Innershield) METALES COMUNES TIPOS DE UNIN Y POSICIONES Butt Welds FIGURE 17 Penetration FIGURE 18 FIGURE 19 Welding In The Vertical Position Vertical-up And Overhead Welding Soldadura de Filete FIGURA20 Soldadura en Posicin Vertical Vertical-down Welding FIGURE 22 FIGURA22 FIGURE 22 FIGURA21 WELDING TECHNIQUES FOR THE SELF-SHIELDED FCAW PROCESS FIGURE 23 TCNICAS DE SOLDADURA PARAEL PROCESO FCAW DE SOLDADURA DE ARCO TUBULAR FIGURA23 TECHNIQUES DE SOUDAGE POUR LE PROCD FCAW AUTOPROTG FIGURE 24 FIGURE 25 FIGURA24 FIGURA25 FIGURE 24 Helpful Hints FIGURE 26 Pour la MIG-PAK, utiliser: Para la MIG-PAK utilice lo siguiente: Practice WELDING TECHNIQUES FOR GMAW (MIG) PROCESS FIGURE 27 FIGURE 28 FIGURA 28 TCNICAS DE SOLDADURA PARAEL PROCESO GMAW (MIG) FIGURE 29 FIGURA29 FIGURE 29 FIGURE 30 FIGURA 30 FIGURE 30 Practice Prctica Pour la MIG-PAK, utiliser: Para la MIG-PAK utilice lo siguiente: For the MIG-PAK, use the following: TROUBLESHOOTING WELDS LOCALIZACIN DE AVERAS EN SOLDADURAS CORRECTION DES DFAUTS DE SOUDAGE Page OPTIONAL ACCESSORIES ACCESSORIES ACCESSORIOS ACCESSOIRES EN OPTION ACCESSOIRES ACCESORIOS OPCIONALES INNERSHIELD (FCAW) CONVERSION ACCESSORIES ACCESSOIRESACCESSORIOS CONVERSION INNERSHIELD (FCAW) CONVERSION INNERSHIELD (FCAW) ACCESSORIES ACCESSOIRESACCESSORIOS REPLACEMENT PARTS PARTES DE REEMPLAZO PICES DE RECHANGE ROUTINE MAINTENANCE POWER SOURCE COMPARTMENT WIRE FEED COMPARTMENT FAN MOTOR WIRE REEL SPINDLE ENTRETIEN DU PISTOLET ET DU CBLE PISTOLET MAGNUMMC100L Nettoyage du cble du pistolet ATTENTION PRECAUCION Tubes contact, buses et tubes de pistolet CONFIGURATION OF COMPONENTS IN WIRE FEEDING SYSTEM CONFIGURACION DE LOS COMPONENTES DEL SISTEMA DE ALIMENTACION DE ALAMBRE CONFIGURATION DES COM- POSANTS DANS LE SYSTME DE DVIDAGE CHANGING DRIVE ROLL CAMBIO DEL RODILLO IMPULSOR ENTRETIEN CHANGING LINER CAMBIO DE LA GUADE ALAMBRE MANTENIMIENTO ENTRETIEN REMPLACEMENT DU CONDUIT INTRIEUR TROUBLESHOOTING LOCALIZACIN DE AVERAS DPANNAGE TROUBLESHOOTING LOCALIZACIN DE AVERAS DPANNAGE PRECAUCIN - + - Only qualified persons should install, use or service this machine. Do not operate with covers removed. Do not touch electrically live parts Disconnect input power by unplugging power cord before servicing MIG PAK 10 WIRING DIAGRAM PARTS PARTES PICES Part Description Descripcin de las partes Dsignation des pices Part Number Page Page Page Page Page WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATENO