Lincoln Electric SVM104-A service manual Internal Trigger, Safety Circuit Test

Models: SVM104-A

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TROUBLESHOOTING & REPAIR

F-18

TOC

TOC

TORCH, TORCH CABLE ASSEMBLY, INTERNAL TRIGGER,

AND SAFETY CIRCUIT TEST

 

to Section

to Master

 

c. If any of the above tests do not

d. Go to INTERNAL

TRIGGER

Return

Return

agree with the expected normal

AND SAFETY CIRCUIT TEST if

 

 

 

 

resistance specifications, then

all resistance values are within

 

 

the torch and/or cable must be

the specified range.

 

 

 

repaired or replaced.

 

 

TOC

TOC

 

 

CONDUCTOR IN GAS TUBE

 

 

 

 

 

ELECTRODE

 

 

 

 

 

Section

Master

 

 

 

 

 

 

 

 

 

 

 

N.C.

CONE

 

 

 

 

 

 

SWITCH

 

 

 

 

 

THERMOSTAT

 

 

#336

 

RED

SAFETY WIRE

to

to

 

6J5

Pin #1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Return

Return

 

 

#2

 

BLUE

GUN TRIGGER

 

 

3J5

Pin #2

 

 

 

 

 

 

 

 

 

 

 

#4

 

PURPLE

 

 

 

 

 

 

4J5

Pin #4

 

 

 

 

 

C1

 

 

 

 

ELECTRODE

 

 

5J5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VAC

24 VAC

7J5

 

 

 

 

 

 

 

 

#337

 

WHITE

 

 

NOZZLE

 

24

#335

8J5

Pin #3

 

 

 

 

 

 

 

 

 

 

#3L

3J10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6J10

 

PILOT

 

TORCH HEAD

 

Section TOC

 

 

 

 

 

 

Master TOC

 

FIGURE F.5-Torch and Cable Wiring Diagram

 

to

to

 

 

 

 

 

 

 

 

 

 

Return

Return

 

INTERNAL TRIGGER AND

4.

Perform

the

CAPACITOR

 

SAFETY CIRCUIT TEST

 

 

DISCHARGE PROCEDURE.

 

 

 

 

 

 

 

 

PROCEDURE

 

 

 

 

 

 

 

1. Turn the PRO-CUT 60 ON/OFF

5.

Disconnect

the

4-pin

 

 

 

connector.

 

 

 

 

 

Power Switch to OFF.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Disconnect input power

supply

6. Locate Plug J5 on the Control

 

 

 

Board.

See

Figure

F.6 and

TOC

TOC

 

to machine.

 

 

 

 

 

Figure F.1 for the location of the

 

 

 

 

 

 

 

 

 

 

Section

Master

 

using a 5/16” nut driver.

 

7.

Control Board and Plug J5.

 

 

Locate

the

4-pin

recepta-

 

 

3. Remove the roof and the Right

 

 

 

 

 

 

 

 

and Left Case Side Assemblies

 

 

 

 

 

to

to

 

 

 

 

cle. See Figure F.6 for location.

Return

Return

 

 

 

 

 

 

 

 

PRO-CUT 60

Page 59
Image 59
Lincoln Electric SVM104-A service manual Internal Trigger, Safety Circuit Test