Lincoln Electric SVM104-A service manual Test Procedure, Test a Main Secondary Voltage Test

Models: SVM104-A

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Section TOC

Master TOC

F-25

TROUBLESHOOTING & REPAIR

MAIN TRANSFORMER TEST

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TEST PROCEDURE

1.Connect main input power supply to machine.

NOTE: When performing Tests A and

B

a.If any one voltage is missing or below the specification, inspect the associated plugs and wiring. If there are no loose plugs or wiring, then the associated winding in the main transformer could be defective. Replace the main transformer.

b.If all secondary and auxiliary voltages are missing, then inspect the Reconnect Panel to make sure the machine is con- nected for the proper operating voltage. If the machine is con- nected properly, the primary winding in the main transformer could be defective. Replace.

Test A: Main Secondary Voltage Test

1.Locate on the Power Board leads H1 and H2 to the SCR module. See Figure F.2.

2.Turn ON/OFF Power Switch to ON.

3.Test for 190 VAC across leads H1 and H2.

4.Turn ON/OFF Power Switch to OFF.

Test B: Auxiliary Winding Tests

1.Perform the four Auxiliary Winding Tests in Table F.2. Turn the ON/OFF Power Switch to

ON for each test. Turn the ON/OFF Power Switch to OFF between each test. When testing a lead connected to a Molex plug, carefully insert the probe into the cavity of the plug to make contact with the lead. See Figures F.1, F.2, and F.10 for component and lead connec- tion locations. Refer to wiring diagram.

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Auxiliary Winding Test #

Test Voltage

 

Expected Voltage

From

To

 

 

1

Lead #31 on

Lead #32 on

115 VAC

Control

Control Board at

 

 

 

Relay CR2

Plug location 6J10

 

 

 

 

 

2

Lead #C1 on

Lead #32 on

24 VAC

Control Board at

Control Board at

 

 

 

Plug location 5J5

Plug location 6J10

 

 

 

 

 

3

Lead #C2 on

Lead #H6 on

24 VAC

Control Board at

Control Board at

 

 

 

Plug location 1J7

Plug location 3J7

 

 

 

 

 

4

Lead #H3 on

Lead #H4 on

12 VAC

Power Board at

Power Board at

 

 

 

 

Plug location 3J22

Plug location 1J22

 

 

 

 

 

Table F.2-Auxiliary Winding Tests

PRO-CUT 60 (12/95)

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Lincoln Electric SVM104-A service manual Test Procedure, Test a Main Secondary Voltage Test