9A-9 | Lincoln Electric SVM132-A manual

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A-9A-9

INSTALLATION

FIGURE A.5 – CONNECTION OF LN-8 TO R3S-250 AND R3S-325

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WARNING

ELECTRIC

SHOCK

CAN KILL

TURN OFF INPUT POWER TO THE WELDING POWER SOURCE USING THE DISCONNECT SWITCH BEFORE WORKING

ON THIS EQUIPMENT.

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			TAPE UP
			BOLTED
POWER SOURCE			CONNECTION
POWER SOURCE		N.B.		TO LN-8 INPUT
		N.B.

				CABLE PLUG
21			21	CONTROL CABLE
21			21
4			4
31			31
32			32
			2
			GND
77			C	N.C.
76			C
			B
			B
75			A
			A
NEGATIVE	POSITIVE
				ELECTRODE CABLE TO LN-8 OR
				NA-3 AUTOMATIC SHUNT
			N.A.	TO WORK
				TO WORK

THE ABOVE DIAGRAM SHOWS THE ELECTRODE CONNECTED FOR POSITIVE POLARITY. TO CHANGE POLARITY, TURN OFF THE POWER, REVERSE THE ELECTRODE AND "TO WORK" LEADS AT THE POWER SOURCE, AND REVERSE THE 'CONTROL SWITCH' AT THE POWER SOURCE.

CONNECT THE LN-8 CONTROL CABLE GROUND LEAD TO THE FRAME TERMINAL MARKED NEAR THE POWER SOURCE TERMINAL STRIP OR TO AN UNPAINTED FRAME SCREW. THE POWER SOURCE MUST BE PROPERLY GROUNDED.

N.A. WELDING CABLES MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS. N.B. EXTEND LEAD #21 USING #14 OR LARGER INSULATED WIRE PHYSICALLY SUITABLE FOR THE INSTALLATION. AN S16586-[ ]

REMOTE VOLTAGE SENSING WORK LEAD IS AVAILABLE FOR THIS PURPOSE. CONNECT IT DIRECTLY TO THE WORK PIECE, KEEPING IT ELECTRICALLY SEPARATE FROM THE WELDING WORK LEAD CIRCUIT AND CONNECTION. FOR CONVENIENCE, THIS EXTENDED LEAD #21 SHOULD BE TAPED TO THE WELDING WORK LEAD. (THIS EXTENDED #21 LEAD CONNECTION REPLACES THE NEED TO EMPLOY THE REMOTE WORK LEAD ACCESSORY ON LN-8 METER KITS WHICH HAVE A DIRECT WORK LEAD JACKET.)

N.C. IF USING AN OLDER LN-8 CONTROL CABLE (PRIOR TO USE OF A, B, AND C MARKING), CONNECT LEAD #75 TO #75 ON THE TERMINAL STRIP, LEAD #76 TO #76 ON THE TERMINAL STRIP, AND CONNECT LEAD #77 TO #77 ON THE TERMINAL STRIP.

CLEVELAND, OHIO U.S.A.

LN-8

Image 15

Lincoln Electric SVM132-A service manual 9A-9, Figure A.5 Connection of LN-8 to R3S-250 and R3S-325

Contents

LN-8 Semiautomatic Wire Feeder LN-8 Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE Sûreté Master Table of Contents for ALL Sections Installation LN-8 with K378 Electrode DiameterLN-8 with K303 LN-8 with K377 Power Source Connections Table A.1 Work Lead SpecificationsLN-8N and LN-8NE LN-8S and LN-8SE and Converted LN-8N and LN-8NE Power Source Selection Switch Variable Voltage PC Board Table A.2 LN-8 Power Source Connection Diagrams Power Source Connection Diagrams Section TOC Installation TOC Figure A.5 Connection of LN-8 to R3S-250 and R3S-325 9A-9 Figure A.6 Connection of LN-8 to DC-600 10A-10 Power Source To LN-8 Input Cable Plug Control Cable LN-8 for Same Polarity Operation Shock Can Kill LN-8 for Opposite Polarity Operation 14A-14 Figure A.10 for Power Sources Other than Lincoln Electric LN-8NE and LN-8SE Cable Clamp Conductor Electrode Wire Reel BasecontrolInput Cable Connections LN-8N and LN-8S Screw Connections to Wire FeederExtension Tube Connector Locking SELF-TAPPING Screw Hinge Handle Figure A.14 Wire Feeder Handle Installation General Handling ProceduresGUN and Cable Assemblies LN-8S and LN-8SE Continuous Flux Feed Submerged ARC Operation Gouging Sparks Safety InstructionsControls and Their Functions Constant Current Controls Current Controls Voltage Constant Voltage Controls Avoiding Ground Lead Protector GLP Activation Circuit Protection Figure B.3 Wire Feed Rolls and Guide Tube Installation Wire Feed Rolls and Guide Tubes Setting for CV or CC Power Sources Welding with a Constant Voltage Power Source Slots Coil Reel Mounting a 50 or 60 lb Coil Wire Reel Loading K1524-1 Universal Wire Reel Stand K363-P READI-REEL AdapterAdapter READI-REELS a K438 READI-REEL Adapter Must be Used To Mount 10 to 44 lb 4.5 to 20 kg Spools12 in./300 mm Diameter or 14 lb 6 kg Innershield Coils Feeding Electrode to the LN-8N or LN-8S Feeding Electrode to the LN-8NE or LN-8SE with ExtensionBrass Blocks Hand Crank ARM Slow Acceleration Starting Code 7926 and Above Flux Tank Loading Accessories General Table C.1 LN-8 Wire Feeder Accessories K58 Magnetic Separator K161 Mechanized Travel Power PackK163 Undercarriage Requires K303, K377, or K378 K178 Mounting Platform Reel Mounting Accessories Constant Current Conversion Parts Welding Guns Welding GUN Accessories LN-8 Table of Contents Maintenance Section Maintenance Routine Maintenance Periodic Maintenance Theory of Operation Table of Contents Theory of Operation Section General Description Power Input Circuits Figure E.2 GUN Trigger and 1CR Contact Control Circuits GUN Trigger and 1CR Relay Contact Control Circuits Fuse Field SCR Operation 5E-5Applied Later CYCLE, the SCR Output Is Decreased LN-8 Troubleshooting and Repair Return to Return to Section TOC HOW to USE Troubleshooting Guide PC Board Troubleshooting Procedures Troubleshooting & Repair Problems Symptoms Troubleshooting Guide Function Problems Transformer Test Perform the 1CR Relay Test Feeding Problems Welding Problems LN-8 Electrical Sequence of Operation Figure F.1 LN-8 Electrical Sequence of Operation Test Description Trigger Transformer Test Trigger Transformer Test Internal Voltage Test Control Board ConnectorReceptacle Circuit Applied Breaker Table F.1 Voltage Test Points Internal Voltage Test 1CR Relay Test 1CR Relay Test Table F.2 Relay Test Terminal Connections 1CR Relay Test Drive Motor Test Drive Motor Test 1CR Figure F.6 GUN Terminal Jumper Locations Table F.3 Drive Motor Test Points To further check the drive motor Potentiometer Replacement Repair Procedure Circuit Breaker Replacement Retaining NUT Ground Lead Protector Switch Mount Flatwasher Lockwasher NUT Ground Lead Protector Push Button Switch Replacement Ground Lead Protector Push Button Trigger Transformer Replacement Insulation Sheet Trigger Transformer NUT Relay PC Board Roundhead Screw PC Board Replacement Control PC Board Variable Voltage PC Board Relay PC Board Figure F.10 PC Board Locations Relay Board Removal Control PC Board Replacement Wire Drive Assembly and Component Replacement Blue TWO BlackWhite Green Ground Yellow #568 #567 Shunt Gearbox Insulation Sheet Mounting Plate Motor TOC Retest After Repair Electrical Diagrams LN-8N, -8NE, -8S, and -8SE Wiring Diagram Source Power to Work Connection Schematic 1CR Wire Feed Motor Field Operating Schematic Control Board L5767 Schematic Variable Voltage Board L5039 Schematic Control Control Board L5767 Layout Variable Voltage Board L5039 Layout SVM Error Reporting Form