1CR | Lincoln Electric SVM132-A specification

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F-22	TROUBLESHOOTING AND REPAIR	F-22
	TROUBLESHOOTING AND REPAIR

DRIVE MOTOR TEST (continued)

FIGURE F.6 – GUN TERMINAL JUMPER LOCATIONS

LN-8
LN-8
RELAY				1CR
				1CR
				RELAY

627

626
7	529	32A	524(A)	525(A)

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6.Locate leads #626 and #627 at the relay board.

7.If a variable voltage board is installed in the LN-8, make cer- tain the mode switch is in the CV position.

8.Apply 115VAC to the input recep- tacle at pins C and D.

9.With the gun trigger activated or the gun trigger terminals jumpered together, (see wiring diagram), check the motor armature volts at leads #541 (+) and #539 (-). Normal is 5 to 95VDC dependent upon the setting of the wire feed speed control.

10.With the LN-8 at idle (gun trigger NOT activated) check the motor field voltage at lead #626 and

#627. Normal is 115VDC. When the gun trigger is activated or the gun terminals jumpered together, Figure F.6, the field voltage polari- ty should reverse from the idle state. Normal is 115VDC and is independent of motor speed.

Note: The wire feed direction switch (S3) must be in the forward, or “weld- ing” position.

11.If the above voltages are present and motor does not operate, the motor, motor brushes, or the gear box may be faulty. If the armature voltage is not correct (leads #539 and #541), the control board may be faulty. If the field voltage is not correct (leads #626 and #627), the 1CR relay or relay board may be faulty.

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LN-8

Image 72

Lincoln Electric SVM132-A service manual Figure F.6 GUN Terminal Jumper Locations, 1CR

Contents

LN-8 Semiautomatic Wire Feeder Safety LN-8 Electric Shock can kill Welding Sparks can cause fire or explosion Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Master Table of Contents for ALL Sections Installation Electrode Diameter LN-8 with K303LN-8 with K377 LN-8 with K378 Power Source Connections Table A.1 Work Lead SpecificationsLN-8N and LN-8NE Power Source Selection Switch Variable Voltage PC Board LN-8S and LN-8SE and Converted LN-8N and LN-8NE Power Source Connection Diagrams Table A.2 LN-8 Power Source Connection Diagrams Section TOC Installation TOC 9A-9 Figure A.5 Connection of LN-8 to R3S-250 and R3S-325 10A-10 Figure A.6 Connection of LN-8 to DC-600 Power Source To LN-8 Input Cable Plug Control Cable LN-8 for Same Polarity Operation LN-8 for Opposite Polarity Operation Shock Can Kill Figure A.10 for Power Sources Other than Lincoln Electric 14A-14 Cable Clamp Conductor Electrode Wire Reel Basecontrol Input Cable ConnectionsLN-8N and LN-8S LN-8NE and LN-8SE Connections to Wire Feeder Extension Tube ConnectorLocking Screw Figure A.14 Wire Feeder Handle Installation SELF-TAPPING Screw Hinge Handle Handling Procedures GUN and Cable AssembliesLN-8S and LN-8SE Continuous Flux Feed Submerged ARC General Operation Safety Instructions Controls and Their FunctionsConstant Current Controls Gouging Sparks Constant Voltage Controls Current Controls Voltage Circuit Protection Avoiding Ground Lead Protector GLP Activation Wire Feed Rolls and Guide Tubes Figure B.3 Wire Feed Rolls and Guide Tube Installation Setting for CV or CC Power Sources Voltage Power Source Welding with a Constant Mounting a 50 or 60 lb Coil Slots Coil Reel Wire Reel Loading K1524-1 Universal Wire Reel Stand K363-P READI-REEL AdapterAdapter To Mount 10 to 44 lb 4.5 to 20 kg Spools 12 in./300 mm Diameter or 14 lb 6 kgInnershield Coils READI-REELS a K438 READI-REEL Adapter Must be Used Feeding Electrode to the LN-8N or LN-8S Feeding Electrode to the LN-8NE or LN-8SE with ExtensionBrass Blocks Hand Crank ARM Flux Tank Loading Slow Acceleration Starting Code 7926 and Above Accessories Table C.1 LN-8 Wire Feeder Accessories General K161 Mechanized Travel Power Pack K163 Undercarriage Requires K303, K377, or K378K178 Mounting Platform K58 Magnetic Separator Reel Mounting Accessories Welding Guns Welding GUN Accessories Constant Current Conversion Parts LN-8 Maintenance Table of Contents Maintenance Section Routine Maintenance Periodic Maintenance Table of Contents Theory of Operation Section Theory of Operation Power Input Circuits General Description GUN Trigger and 1CR Relay Contact Control Circuits Figure E.2 GUN Trigger and 1CR Contact Control Circuits Fuse Field SCR Operation 5E-5Applied Later CYCLE, the SCR Output Is Decreased LN-8 Troubleshooting and Repair HOW to USE Troubleshooting Guide Return to Return to Section TOC Troubleshooting & Repair PC Board Troubleshooting Procedures Troubleshooting Guide Problems Symptoms Function Problems Transformer Test Perform the 1CR Relay Test Feeding Problems Welding Problems LN-8 Electrical Sequence of Operation Figure F.1 LN-8 Electrical Sequence of Operation Trigger Transformer Test Test Description Trigger Transformer Test Internal Voltage Test Connector ReceptacleCircuit Applied Breaker Control Board Internal Voltage Test Table F.1 Voltage Test Points 1CR Relay Test 1CR Relay Test 1CR Relay Test Table F.2 Relay Test Terminal Connections Drive Motor Test Drive Motor Test Figure F.6 GUN Terminal Jumper Locations 1CR To further check the drive motor Table F.3 Drive Motor Test Points Potentiometer Replacement Repair Procedure Circuit Breaker Replacement Ground Lead Protector Switch Mount Flatwasher Lockwasher NUT Retaining NUT Ground Lead Protector Push Button Switch Replacement Ground Lead Protector Push Button Trigger Transformer Replacement Relay PC Board Roundhead Screw Insulation Sheet Trigger Transformer NUT PC Board Replacement Figure F.10 PC Board Locations Control PC Board Variable Voltage PC Board Relay PC Board Relay Board Removal Control PC Board Replacement Wire Drive Assembly and Component Replacement Black WhiteGreen Ground Yellow Blue TWO Shunt #568 #567 Motor Gearbox Insulation Sheet Mounting Plate TOC Retest After Repair Electrical Diagrams LN-8N, -8NE, -8S, and -8SE Wiring Diagram Connection Schematic Source Power to Work Operating Schematic 1CR Wire Feed Motor Field Control Board L5767 Schematic Variable Voltage Board L5039 Schematic Control Board L5767 Layout Control Variable Voltage Board L5039 Layout SVM Error Reporting Form