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WIRING DIAGRAM - ENTIRE MACHINE
WIRING DIAGRAM PRO-CUT 55
RIGHT SIDE OF MACHINE
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TOC
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INPUT | } |
PER | |
N.A. |
|
C1
1200/450 | |
- | + |
203A 206
205
208RELAY
++VOLT
POWER P_XFMR
204201
209
41
5 2
63
J10
501
502505
503506
507 |
207 | F |
|
207A | C | |
| - |
|
| D1 | B |
| INPUT | |
| BRIDGE | |
209 | D | A |
|
+
H1 H1
C
TP1 TP3
B
TP2
A
A
1
4
2
3
6
J22
H1 | N | 8 | 53 |
| |||
H2 | 12V | 3 | 56 |
N | |||
H3 | R | 2 | 51 |
24V | 6 | 54 | |
| R | ||
H4 | U | 9 | 64 |
| 18V | 5 62 | |
H5 | W | ||
18V | 4 | 61 | |
| U | ||
| J21 |
| |
AUXILIARY |
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TRANSFORMER
T2
G W | R | B |
W | V | U |
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| S1 |
A | B | C POWER |
S3 | S2 |
PSI_SET | RESET |
277B
277A
223
221
202A 207A
xxxxxxx | 404 |
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T3 |
| 201 |
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| T1 |
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| 61 | 62 | 64 | 216 | 15 | +15V | |
CURRENT |
| 205 |
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| MAIN |
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| 217 | 14 | READY LED | |||
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| 18V 18V | ||||||||
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| XFMR |
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TRANSFORMER | Y | I |
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| 1 | 2 |
| 212 | 13 | LOW_PSI LED | |
Y |
| T |
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| B |
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| J58 |
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| I |
| OU |
| IN |
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| 3 | 4 |
| 218 | 12 | POT WIPER | ||
| - |
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| 4 |
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| FR |
| - |
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| 507 |
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| S | R |
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| 503 | 3 | 7 |
| J1 |
| 213 |
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| ||
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| F |
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| P_XFMR |
| 11 RESET |
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MACHINE | H3 | H1 |
| FAN | |
REAROF |
| |
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FAN
FAN
MOTORS
+C2-
1200/450
X4 |
| J33 |
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| R |
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XFER |
| ELEC | 3 | 1 | W |
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| ELEC | XFER | 4 | 2 | R |
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| W |
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X2 |
| X40 |
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| X20 |
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B21 |
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| J31 | 6 | 1 | 366 | 4 |
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| 7 | 2 | 2 | ||
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| 1,2 TRIGGER | 369 | |||
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| 8 | 3 | 360 | ||
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| 4 ELECTRODE | 364 | |||
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| 3 NOZZLE |
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| 5,6 AIR SOL | 9 | 4 | 365 | E | |
| 7,8 ELEC SOL | |||||
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| 10 WORK | 10 | 5 |
| 361 |
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| J32 | 8 | 1 | 309 310 | |
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| 8 AIR SOL | 9 | 2 | ||
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| 2 ELEC SOL | 10 | 3 |
| 344 |
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| 3 TRIGGER | 11 | 4 |
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| 13 IGBT |
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| 12 | 5 |
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| 14 GND | 303 |
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| 13 | 6 |
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| 312 |
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| 14 | 7 |
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| J30 |
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| 4 | 1 | 54 51 | ||
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| 1,4=24V | ||||
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| 5 | 2 |
| G |
OUTPUT |
| 12V | 6 | 3 | 53 56 | |
| L1CHOKE |
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| S | E |
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| xxxxxxx |
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401
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| 6 |
| S |
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| 506 |
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| 219 | 10 |
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| 502 | 2 | 6 |
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| GND | ||||
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| S |
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| ++VOLT |
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| X2 | 505 |
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| 9 |
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| 2 |
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| 501 | 1 | 5 |
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| 214 | THERMAL LED | |||
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| S |
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| RELAY | 6 | 1 |
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| FR |
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| 216 |
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| 210 | 8 | RESET LED | |||
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| 3 |
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| T |
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| 7 | 2 | 212 |
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| X20 |
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| 7 |
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| U |
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| Y |
| J4 |
| 217 |
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| 215 | 7 | PSI SET | ||||||
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| 204 |
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| FR |
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| Y | 3 | 6 | CT | 8 | 3 | 218 | 213 |
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| 6 |
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| X3 | X30 |
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| 2 | 5 |
| 9 | 4 | 214 |
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208 |
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| X1 |
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| 404 |
| 219 |
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| 275 | 5 |
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K |
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| W |
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| B |
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| 1 | 4 |
| 10 | 5 |
| 215 |
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| 276 | 4 |
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| IN | S |
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| X10 |
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| 401 | TSTAT | 210 |
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| - |
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| J2 |
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| K |
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| B |
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| J3 |
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| 223 | 3 |
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| 365 | NN |
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| T |
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| W | 8 | 16 |
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| 277 | 2 |
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| S |
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| 7,8 ELEC SHUNT (TWIST PR) |
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| A | B | U | 360 |
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| R | 7 | 15 |
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| 221 | 1 |
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| S |
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| K |
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| B |
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| 6 |
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| J40 | |||
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| 306 | 14 |
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| 275 |
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| X40 |
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| 5 |
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| R1 |
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| X4 |
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| W | 13 | 4,5 XFER SHUNT (TWIST PR) |
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| 276 |
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| R | 4 | 12 | 12 GND |
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| 10K |
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| 312 |
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| 2W |
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| 303 | 3 | 11 | 11 TRIGGER |
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| 277 |
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| 3 IGBT |
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| CONTROL |
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| 344 |
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| 302 | 2 | 10 | 2,6 PSI SWITCH |
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| 277A |
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| POT | DISPLAY | ||
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| 310 |
| 1 | 9 | 10 ELEC SOL |
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| CW (MAX) |
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| 9 AIR SOL |
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| 309 |
| CONTROL |
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| J20 |
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| 302 |
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| 4 | W |
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| N.C. |
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| 2 | Y |
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| S5 |
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| 1 | PRESSURE |
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| A |
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| A |
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| 306 | R |
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| WORK | ||
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| 361 |
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| AIR | W |
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| 0.6A |
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| S4 PRIMARY |
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| 366 |
| SOLENOID |
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| SLOW BLOW |
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| RECONNECT |
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| N |
| N | 4 |
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| H2 H3 | H3 |
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| 2 |
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| 200- |
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| 400- |
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| 7 |
| 8 |
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| 220- |
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| 369 |
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| 208V |
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| 230V |
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| 460VAC |
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| 6 |
| 9 |
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| 364 |
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| 380- |
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| 440- |
| 202A | 207 | 206 |
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| E |
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| 415V |
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| 460V |
| 202 |
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| E | 5 |
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| H4 |
| H5 |
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| 203 |
| 203 |
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| 202 |
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| 1 |
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| 203A | 200- |
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| 230VAC |
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FRONT OF MACHINE
Return to Section TOC
Return to Master TOC
NOTES:
N.A.
1. FOR MACHINES SUPPLIED WITH INPUT CABLE
FOR SINGLE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE. CONNECT BLACK & WHITE LEADS TO SUPPLY CIRCUIT.
WRAP RED LEAD WITH TAPE TO PROVIDE 600V. INSULATION.
FOR THREE PHASE INPUT: CONNECT GREEN LEAD TO GROUND PER NATIONAL ELECTRIC CODE. CONNECT BLACK, RED & WHITE LEADS TO SUPPLY CIRCUIT.
2. FOR MACHINES NOT SUPPLIED WITH INPUT CABLE
FOR SINGLE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. CONNECT TERMINALS U & W TO SUPPLY CIRCUIT.
FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES. CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.
N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.
N.C. PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR INPUT VOLTAGE.
CONNECTION SHOWN IS FOR
LEFT SIDE OF MACHINE
OUTPUT | BASE | CASE FRONT |
|
PC BOARD |
|
| J40 |
|
|
| |
| PROTECTIVE BONDING CIRCUIT |
| |
|
| J3 | J2,J8,J31 |
ELECTRICAL SYMBOLS PER E1537
COLOR CODE:
B = BLACK
G = GREEN
R = RED
W = WHITE
U = BLUE
N = BROWN
Y = YELLOW
J1,J20 | J4,J6, | J5 |
| |
J7,J30 | J32 | |||
1 | 2 |
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|
|
3 4
CONNECTOR CAVITY NUMBERING SEQUENCE (VIEWED FROM COMPONENT SIDE OF BOARD)
L10634
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
PROCUT 55