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F-45

F-45

TROUBLESHOOTING & REPAIR

LOW VOLTAGE CIRCUIT TEST (continued)

FIGURE F.12 - LOW VOLTAGE CIRCUIT DIAGRAM

T2 AUXILIARY

TRANSFORMER

TO H1

"C" TERMINALH1 INPUT

RECTIFIER

H2

H3

TO

RECONNECT

LEAD "A"

H4

H5

 

BROWN

8

#53

3J30

 

 

 

 

 

 

 

12VAC BROWN

3

#56

=17VDC

 

 

 

 

 

 

6J30

 

PLASMA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

RED

2

#51

1J30

 

BOARD

 

 

 

 

 

24VAC

RED

6

#54

=28VDC

 

 

 

 

 

 

 

4J30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLUE

 

#61

 

 

 

 

 

 

D

 

 

4

1J1

 

 

#216

 

 

 

 

 

6J2

 

15J40

I

B

18VAC

 

 

 

=+15VDC

 

 

 

 

 

 

WHITE

 

 

 

+

 

#62

 

 

 

 

 

S

O

 

5

2J1

CONTROL BOARD

 

+15VDC

 

 

 

 

 

 

 

P

A

18VAC

BLUE

 

#64

=-15VDC

 

9J2

#219

 

10J40

9

4J1

 

 

 

 

 

 

 

 

 

 

 

L

R

 

 

 

 

 

 

 

 

 

 

A

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

J21

 

 

 

 

 

 

 

 

 

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PROCEDURE

1.Remove input power to the Pro-Cut 55 machine.

2.Using the 5/16" nutdriver remove the case wraparound cover.

WARNING

ELECTRIC SHOCK can kill.

• Do not touch electrically hot parts.

3.Apply the correct input power to the machine and carefully check for the following voltages.

4.Check for the presence of approximately 28 VDC on the output board.

a.LED1 should be lit when 28 VDC is present. See Figure F.13. See Output Board LED Definitions and Figure F.12, Low Voltage Circuit Diagram.

b.To verify the presence of 28 VDC, check across capacitor C13. Make certain the voltmeter probes make good contact with the capacitor leads. See Figure F.13.

5.Check for the presence of 17 VDC on the out- put board.

a.LED2 should be lit when 17 VDC is present. See Figure F.13. See Output Board LED Definitions and Figure F.12, Low Voltage Circuit Diagram.

b.To verify the presence of 17 VDC, check from plug J31 Pin-6 to diode D25 (anode). See Figure F.13. Make certain the volt- meter probes make good contact with pin- 6 and the diode anode lead.

6.Check for the presence of +15 VDC on the control board.

a.LED1 should be lit when +15 VDC is pre- sent. See Figure F.13. See Control Board LED Definitions and Figure F.12, Low Voltage Circuit Diagram.

7.Check for the presence of -15 VDC on the con- trol board.

a.LED3 should be lit when -15 VDC is pre- sent. See Figure F.13. See Control Board LED Definitions and Figure F.12, Low Voltage Circuit Diagram.

PRO-CUT 55

Page 82
Image 82
Lincoln Electric SVM140-A service manual LOW Voltage Circuit Test, Return Section TOC