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F-39

F-39

TROUBLESHOOTING & REPAIR

TRIGGER CIRCUIT TEST (continued)

FIGURE F.9 – SIMPLIFIED TRIGGER CIRCUIT DIAGRAM (Later Versions)

 

 

 

OUTPUT BOARD

 

 

CONTROL BOARD

 

 

 

+17VDC

 

 

 

 

 

 

 

 

 

 

+15VDC

 

 

TORCH

 

 

 

 

 

 

 

RECEPTACLE

 

 

 

 

 

P

 

 

 

 

 

 

 

 

9

#4

1J31

 

 

 

R

 

 

 

 

O

 

 

(1J38)

 

 

 

 

 

 

 

 

 

TRIGGER SWITCH

 

 

 

 

 

 

C

IN TORCH HANDLE

1

#2

2J31

 

 

 

E

 

 

 

(7J38)

3J32

#344

11J3

S

 

 

 

 

 

 

 

 

(3J35)

(#354)

 

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

R

 

 

 

D25

14J32

#312

12J3

 

 

 

 

 

(6J35)

 

 

 

 

 

 

AUX

COM

 

COM

 

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PROCEDURE

1.Remove input power to the Pro-Cut 55 machine.

2.Perform the Input Filter Capacitor Discharge Procedure detailed earlier in this section.

3.Locate the torch cable receptacle and leads #2 and #4. See Figure F.9, the Simplified Trigger Circuit Diagram. These leads are best accessed at plug J31 on the output board. See Figure F.10.

4.Using the ohmmeter, check for continuity (less than one ohm) from lead #2 to lead #4. The torch trigger must be pulled and all input power removed from the machine. If conti- nuity (less than one ohm) is not read, check the leads from plug J31 to the torch cable receptacle. Perform the Torch Continuity and Solenoid Test.

5.If less than one ohm is read (only when the torch trigger is pulled), proceed to the next step. Also see Output Board LED Definitions and related figures.

6.Apply the correct input power to the Pro-Cut 55. Carefully check for approximately 17 VDC from plug J31 pin-1(lead#4) (positive) to plug J31 pin-2 (lead#2) (negative). See Figure F.10. If the correct voltage is not pre- sent, perform the Low Voltage Circuit Test. Also see Output Board LED Definitions and related figures.

7.If the correct voltage is present in Step 6, carefully check for the presence of approxi- mately 15 VDC from plug J32 pin-3 (lead#344) (positive) to plug J32 pin-14 (lead#312) (negative). See Figure F.10. Also see Control Board LED Definitions and related figures. If the correct voltage is not present, perform the Low Voltage Circuit

Test.

8.If the correct voltage is present in the above test, carefully pull the torch trigger.

WARNING

PILOT ARC, CUTTING ARC, AND HIGH VOLT-

AGE MAY BE PRESENT AT THE TORCH HEAD. Perform this test with the air input removed to avoid a pilot arc at the torch.

PRO-CUT 55

Page 76
Image 76
Lincoln Electric SVM140-A service manual Trigger Circuit Test, Torch Receptacle