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Lincoln Electric SVM185-A ALUMINUM GMAW-P AND GMAW-PP WELDING

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OPERATION

B-18 B-18

POWER FEED® 25M

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ALUMINUM GMAW-P AND GMAW-PP WELDING

K2368-1 Power Wave® 355M

1 K2202-1 Power Wave® 455M

K2203-1 Power Wave® 455M/STT

K2230-1 POWER FEED® 10M, Bench Model

Requires K1634-1 Spool cover

K2234-1

POWER FEED® 10M Dual, Bench Model

2

Requires K1634-1 Spool cover

K2536-1 POWER FEED® 25M

KP1695-xx Drive Roll Kit, 2 Roll Feeder

KP1507-xx Drive Roll Kit, 4 Roll Feeder

3 K1543-xx Digital Control Cable

4 K1796-xx, K2593-xx Coaxial

Weld Power Cable, Lug to Lug

5 K910-xx Ground Clamp

6 K2447-xx Python Plus Gun, Air cooled

Deluxe Regulator for Mixed

7 K586-1 Shielding Gases

Shielding Gas Hose

7

4

3

2

6

1

5

WARNING

WARNINGAVISO DE

PRECAUCION

ATTENTION

!!

!!

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WARNINGREMOTEPOWEROFFON

P O W E R W A V E 3 5 5

FIGURE B.14

Contents

Main POWER FEED25M SVM185-A SERVICE MANUAL July,2008 Safety Depends on You WARNING ELECTRIC AND MAGNETIC FIELDS may be dangerous iiiiiiii FUMES AND GASES can be dangerous. ARC RAYS can burn. ELECTRIC SHOCK can kill. Aug 06 SSAAFFEETTYY iiiiiiiiiiii Jan 07 FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. SSAAFFEETTYY iivviivv POWER FEED 25M Mar 93 PRCAUTIONS DE SRET Page Electromagnetic Compatibility (EMC) - MASTER TABLE OF CONTENTS FOR ALL SECTIONS - TABLE OF CONTENTS - INSTALLATION SECTION TEMPERATURE RANGE INPUT VOLTAGE and CURRENT GMAW FCAW PHYSICAL DIMENSIONS TECHNICAL SPECIFICATIONS POWER FEED 25M K2536-1 WARNING CAUTION LOCATION HIGH FREQUENCY PROTECTION CONTROL CABLE CONNECTION: CABLE CONNECTIONS DIGITAL CONTROL CABLE, K1543-XX WELD CABLE SIZE COAXIAL WELD CABLE SHIELDING GAS CONNECTION ELECTRODE POLARITY CHANGING THE DRIVE MOTOR GEAR RATIO WIRE DRIVE CONFIGURATION PROCEDURE TO INSTALL DRIVE ROLLS AND WIRE GUIDES REMOTE SENSE LEAD SPECIFICATIONS LOADING SPOOLS OF WIRE TYPICAL SYSTEM CONFIGURATIONS TABLE OF CONTENTS - OPERATION SECTION SAFETY PRECAUTIONS U0 U1 U2 I1 I2 DEFINITION OF WELDING TERMS GENERAL DESCRIPTION DUTY CYCLE RECOMMENDED PROCESSES EQUIPMENT LIMITATIONS RECOMMENDED POWER SOURCES Page 11. ON-OFF SWITCH MAKING A WELD WITH WAVEFORM TECHNOLOGY POWER SOURCES SMAW (STICK) WELDING CC Stick Soft Stick I I 194 0 n NON-SYNERGIC GMAW AND FCAW WELDING B-10 B-10 300 25.3 STD CV MIG 250 54 Non-Synergic GMAW and FCAW Welding Display Modes 5 and 6: Mode 40: MSP4 OPERATION GMAW (MIG) SYNERGIC WELDING B-12 B-12 220 26.4 GMAW (MIG) Synergic Welding Display MSP4 OPERATION CV CO2 STEEL AND STAINLESS SYNERGIC GMAW-P (PULSED MIG) WELDING ARC CONTROL B-14 B-14 STAINLESS STEEL GMAW (MIG)WELDING FIGURE B.8 P O W E R W A V E 3 5 5 ON ATTENTION 220 1.06 ALUMINUM SYNERGIC GMAW-P (PULSED MIG)AND GMAW-PP (PULSE ON PULSE) WELDING ALUMINUM GMAW-P AND GMAW-PP B-18 B-18 ALUMINUM GMAW-P AND GMAW-PP WELDING FIGURE B.14 P O W E R W A V E 3 5 5 ON OFF 220 1.06 Aluminum Pulse and Pulse-On-Pulse (Synergic) Weld Display GMAW-STT WELDING B-21 B-21 GMAW-STT STT 220 ---- PEAK CURRENT BACKGROUND CURRENT TAILOUT GTAW (TIG) WELDING B-24 B-24 WARNING WARNINGAVISO DE PRECAUCION SETUP SET 220 OFF WFS AMPS VOLTS TRIM Output ONOutput OFF Maximum Amperage No Arc Controls are active for Touch Start TIG. SET-UP FEATURES MENU Page Page Page USER MEMORIES PROCEDURE/MEMORY PANEL OPERA- TION LIMITS Memory 1 Set Limits Weld WFS = 200 = 180 Weld WFS = 200 = 180 INTERNAL CONTROLS COLD FEED/GAS PURGE SWITCH LIGHT SWITCH 2-STEP HEATER SWITCH 2 STEP - 4 STEP - TRIGGER OPERATION Page Page Page Page Page Page FLOW METER OPERATION ON LINCNET POWER SOURCES TABLE OF CONTENTS - ACCESSORIES SECTION FACTORY INSTALLED EQUIPMENT DRIVE ROLL KITS USED Page Page Page INSTALLATION OF THE K590-6 WATER COOLING KIT Page Page Page MAINTENANCE SAFETY PRECAUTIONS ROUTINE MAINTENANCE PERIODIC MAINTENANCE CALIBRATION SPECIFICATION TABLE OF CONTENTS-THEORY OF OPERATION SECTION GENERAL DESCRIPTION GENERAL FUNCTIONAL DESCRIPTION POWER FEED 25M GAS SOLENOID CONTROL BOX (USER INTERFACE) TROUBLESHOOTING COMPONENT STATUS LIGHTS STATUS LIGHT STATES TROUBLESHOOTING STATUS LIGHT STATES (CONT) TABLE OF CONTENTS - TROUBLESHOOTING AND REPAIR HOW TO USE TROUBLESHOOTING GUIDE PC BOARD TROUBLESHOOTING PROCEDURES Page Page Page Page Page Page Page Page Page VOLTAGE SENSE PC BOARD TEST 23 452 J2 J1 VOLTAGE SENSE PC BOARD TEST (continued) TACH FEEDBACK TEST BLUE Black TACH FEEDBACK TEST (continued) RED J84 DRIVE MOTOR TEST #550 #551 DRIVE MOTOR TEST (continued) GEAR BOX AND DRIVE MOTOR REMOVAL AND REPLACEMENT PROCEDURE Page GEAR BOX REMOVAL AND DRIVE MOTOR REMOVAL AND REPLACEMENT PROCEDURE (continued) TO REMOVE THE DRIVE MOTOR FROM THE GEAR BOX: RREEPPLLAACCEEMMEENNTT PPRROOCCEEDDUURREESS NOTES TABLE OF CONTENTS - DIAGRAM SECTION * NOTE: ELECTRICAL DIAGRAMS WIRING DIAGRAM - COMPLETE MACHINE - CODE 11313 (G5585) NPUT I TRIGGER ELECTRICAL DIAGRAMS SCHEMATIC - COMPLETE MACHINE- CODE 11313 (G5638) M) BOTTO (BEHIND CAS Page Page Page Page Page Page Page Page ELECTRICAL DIAGRAMS