Operation | Lincoln Electric SVM185-A instruction

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Section TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

Return to Master TOC

B-28	OPERATION			B-28
P.99	Show Test Modes	P.106	Ethernet IP Address
	Many weld tables include special modes for		Press the right MSP4 button to view the IP
	testing and servicing the welding system. Set		address of the Ethernet board. If no Ethernet
	this parameter to YES to show all test modes.		Board is installed, the display shows "No Enet
			Found." Press the left MSP4 button to exit.
	When the power source is turned off, the Show
	Test Modes parameter automatically reverts	P.107	Power Source
	back to "NO".		Press the right MSP4 button to view the type of
			power source connected to the control box.
P.100	View Diagnostics		Press the left MSP4 button to exit.
	Diagnostics are only used for servicing the
	Power Wave system.
	Yes = Shows P.101 through P.500 in the
	SETUP menu.
	No = Only P.0 through P.100 are shown in the
	SETUP menu.
P.101	Event Logs
	Press the right MSP4 button to view the Event
	Logs. Rotate the encoder to select the object
	to read and then press the right MSP4 button.
	Various software information will appear about
	key system events. Press the left MSP4 button
	to exit.
P.102	Fatal Logs
	Press the right MSP4 button to view the Fatal
	Logs. Rotate the encoder to select the module
	to read and then press the right MSP4 button.
	Various software information will appear about
	critical module actions. Press the left MSP4
	button to exit.
P.103	Software Version
	Press the right MSP4 button to view the soft-
	ware loaded into each module (p.c. board).
	Rotate the encoder to select the module to
	read and then press the right MSP4 button.
	The panel will display the main software ver-
	sion loaded into the module. Press the left
	MSP4 button to exit.
P.104	Hardware Version
	Press the right MSP4 button to view the hard-
	ware version of each module (p.c. board).
	Rotate the encoder to select the module to
	read and then press the right MSP4 button.
	The panel will display the main hardware ver-
	sion loaded into the module. Press the left
	MSP4 button to exit.
P.105	Welding Software
	Press the right MSP4 button to view the weld-
	ing software version inside the power source.
	Press the left MSP4 button to exit.

POWER FEED® 25M

Image 46

Lincoln Electric SVM185-A service manual Operation

Contents

Power Feed 25M Safety Power Feed 25M Electric Shock can kill Fumes and Gases For Electrically Iii Précautions DE Sûreté Sûreté Pour Soudage a L’Arc Electromagnetic Compatibility EMC Safety Master Table of Contents for ALL Sections Table of Contents Installation Section Installation Technical Specifications Power Feed 25M K2536-1 Location Safety Precautions High Frequency ProtectionElectric Shock can Kill Digital Control CABLE, K1543-XX Power Source Wire FeederWiring Function Coaxial Weld Cable Weld Cable SizeTable A.1 Gtaw Electrode Polarity Shielding GAS ConnectionGmaw Build UP of Shielding GAS MAY Changing the Drive Motor Gear Ratio OFF Wire Drive Configuration Procedure to Install Drive Rolls and Wire Guides Remote Sense Lead Specifications Loading Spools of Wire Typical System Configurations Table of Contents Operation Section Safety Precautions Operation Definition of Welding Terms General DescriptionDuty Cycle Recommended Processes Recommended Power SourcesEquipment Limitations Pin connector Connector for a remote control11. ON/OFF switch Left Display window Table B.1 ON-OFF SwitchStatus LED Definition Making a Weld with Waveform Technology Power Sources7OPERATIONB-7 Smaw Stick Welding Smaw Stick Welding Display Process Mode8OPERATIONB-8 MSP4 Operation Welding NON-SYNERGIC Gmaw and FcawThree non-synergic welding modes are available MSP4 Operation Non-Synergic Gmaw and Fcaw Welding Display Modes 5 Gmaw MIG Synergic Welding Figure B.5 220 26.4 Steel and Stainless Synergic GMAW-P Pulsed MIG Welding ARC Control Stainless Steel Gmaw Migwelding 220 Migand GMAW-PP Pulse on Pulse 16OPERATIONB-16Aluminum Synergic GMAW-P Pulsed Pulse-on-Pulse Welding Aluminum GMAW-P and GMAW-PP Aluminum Pulse Welding Aluminum GMAW-P and GMAW-PP Welding Figure B.14 Aluminum Pulse and Pulse-On-Pulse Synergic Weld Display GMAW-STT Welding Figure B.15 109 GMAW-STT Tailout Figure B.16 Touch Start Gtaw TIG WeldingTIG OFF 10M All Models SET-UP Features MenuPower Feed Feed 10A Quick Preflow time will not be accessible from the MSP4 Operation PROCEDURE/MEMORY Panel Opera User Memories Tion MSP4 Display LimitsParameter Range Units Limits may be set for Low Limit High LimitParameter Name Internal Controls Item D Escription Heater Switch Cold FEED/GAS Purge SwitchLight Switch Step Trigger Operation Strike 34OPERATIONPreflow Weld Figure B.20 Upslope Figure B.21 37OPERATIONB-37 Postflow Start Figure B.23 Description Rear Controls Scfh Operation on Lincnet Power SourcesFlow Meter Liter/Min Table of Contents Accessories Section Wire Type Electrode Size KP KIT AccessoriesFactory Installed Equipment Drive Roll Kits Used K2593-xx #1 Co-Axial Power Cable Accessories K1500-5 Gun Receiver Bushing compatible Use a 5/16 nut driver to remove the screws holding InstallationCooling KIT Water cooling cover on the case front of the inner Python Water Cooled Guns Figure C.1 Power Feed 25M Table of Contents Maintenance Section Periodic Maintenance MaintenanceRoutine Maintenance Calibration Specification 1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation Figure E.2 General Physical Description Power Feed 25M Figure E.3 GAS Solenoid Controls Control BOX User Interface Component Status Lights TroubleshootingComponent is causing the problem. By using the status Status Light States Status Light States CON’T 1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting Guide Troubleshooting and Repair PC Board Troubleshooting Procedures See Setting DIP Switches Wire Drive Troubleshooting and Repair Output Problems Power Make certain the Power Wave Power source is functioning Setting Dip Switches in the Wire Troubleshooting and Repair ArcLink System Error Codes Fault Code Description Possible Adjustments Power Feed 25M Test Description Voltage Sense PC Board TestMaterials Needed Procedure Figure F.1 Plug J1 and J2 Locations Tach Feedback Test Blue RED Drive Motor Test #550 #551 Gear BOX and Drive Motor Removal and Replacement Procedure Figure F.4 Gear BOX and Drive Motor Removal and Replacement Gear BOX Removal and Drive Motor Replacement Procedures To Remove the Wire Drive Assembly from the Gear BOXTo Remove the Drive Motor from the Gear BOX SET UP Retest After Repair Table of Contents Diagram Section Electrical Diagrams Wiring Diagram Complete Machine Code 11313 G5585 Schematic Complete Machine Code 11313 G5638 G5638 Schematic 42 VAC & Arclink Feeder PC Board #1 G3883-2 Schematic 42 VAC & Arclink Feeder PC Board #2 G3883-2 Schematic MSP4 Optional Display PC Board G4456 Schematic SPI Display PC Board L11756 PC Board Assembly SPI Display L11757-1 Schematic Voltage Sense Select PC Board S24779 PC Board Assembly Voltage Sense Select M19540 Schematic Spool GUN PC Board L12008 PC Board Assembly Spool GUN M20159