B-36

OPERATION

B-36

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EXAMPLE 3 - 2 STEP TRIGGER: Customized Arc Start, Crater and Arc End. Sometimes it is advanta- geous to set specific arc start, crater and arc ending parameters for the ideal weld. Many times when weld- ing aluminum crater control is necessary to make a good weld. This is done by setting Start, Crater and Burnback functions to desired values. (See Figure B.21)

For this sequence,

PREFLOW:

Shielding gas begins to flow immediately when the gun trigger is pulled.

STRIKE:

After preflow time expires, the power source regulates to the start output and wire is advanced towards the work piece at the Strike WFS. If an arc is not estab- lished within 1.5 seconds, the power source output and wire feed speed skips to the weld settings.

UPSLOPE:

Once the wire touches the work and an arc is estab- lished, both the machine output and the wire feed speed ramp to the weld settings throughout the start time. The time period of ramping from the start settings to the weld settings is called UPSLOPE.

WELD:

After upslope, the power source output and the wire feed speed continue at the weld settings.

CRATER:

As soon as the trigger is released, the wire feed speed and power source output ramp to the crater settings throughout the crater time. The time period of ramping from the weld settings to the crater settings is called

DOWNSLOPE.

BURNBACK:

After the crater time expires, the wire feed speed is turned OFF and the machine output continues for the burnback time.

POSTFLOW:

Next, the machine output is turned OFF and shielding gas continues until the post flow timer expires.

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Return to Master TOC

Return to Master TOC

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Idle

Shielding On

Gas

Off

PulledTrigger

Preflow

FIGURE B.21

 

 

 

 

 

2 Step Trigger

 

 

 

 

 

Start = ON

 

 

 

 

 

Crater = ON

 

 

ArcEstablished

 

Burnback = ON

 

 

 

 

 

 

 

Strike

 

Upslope

Weld

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ReleasedTrigger

Downslope

Burnback Postflow Idle

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Return to Master TOC

Power

Weld

 

 

 

1.5 sec max .

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Source

Start

 

 

 

 

 

 

 

 

 

 

Output

Crater

 

 

 

 

 

 

 

 

 

Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WFS

Weld

 

 

 

 

 

 

 

 

 

Crater

 

 

 

 

 

 

 

 

 

 

 

Run -in

 

 

 

 

 

Off

 

 

 

 

 

 

 

 

Start time

Crater ti me

B urnback Time

POWER FEED® 25M

Page 54
Image 54
Lincoln Electric SVM185-A service manual Upslope, Figure B.21