Motorola GT10 Servicing and Maintenance, Chapter

Chapter 8

Servicing and Maintenance

Contents

Includes installation guide for GTWIN screen creation software SAFETY PRECAUTIONS [ALWAYS OBSERVE THESE PRECAUTIONS] WARNING CAUTION How This Manual Is Configured GT10/GT30 Main Unit Screen Creation Tool Terminal GTWIN Table of Contents Part GT10, GT30 Main Unit Chapter Specifications Chapter 2 Installation and Wiring Chapter 3 Setup Chapter 4 Connecting and Communicating with the PLC Chapter 5 GT10 Configuration Settings GT30 Configuration Settings Chapter 7 How the Various Functions Are Used Chapter 8 Servicing and Maintenance Chapter 9 Troubleshooting Chapter 10 Preparing GTWIN Appendix A Code Tables Index Record of Changes Page Page Before Using the GT10/GT30 GT10/GT30 Usage Procedures Procedure For Using the GT10/GT30 7. Install the screen creation tool 8. Create the screen contents 9. Test the operation Confirming the Package Contents Items Included with the GT10 (AIGT1000B) Items Included with the GT30 (AIGT3100B/AIGT3300B) Items Included with the Terminal GTWIN English–languageversion (AIGT8001V2) Items Included With the PLC Connection Cable (AIGT8192 / AIP81842D) Items Included with the Front Panel Protective Sheet (AIGT180/AIGT380) GT Series System Configuration Page Products for the GT Series Safety Precautions Special Items Page Specifications 1.1GT10/GT30 Specifications 1.1.1General Specifications 1.1.2Display 1.1.3Functions Touch Key Memory (1) 1.1.6Memory (2) 1.1.7Interface 1.2GT10 Names and Functions of Parts 1.2.1GT10 (front) 1.2.2GT10 (rear) 1.2.3Names and Functions of Parts (2) Front panel protective sheet (3) Power supply terminal (4) COM. port (PLC/external device connection port) (5) TOOL port (GTWIN connection port) (6) Operation mode setting switches 1.3GT30 Names and Functions of Parts 1.3.1GT30 (front) 1.3.2GT30 (rear) 1.3.3Names and Functions of Parts Page 1.4Internal Wiring Connections for Ports 1.4.1COM. Port 1.4.2TOOL Port 1.4.3Power Supply Terminals 1.5Dimensions 1.5.1GT10 Dimensions 1.5.2GT10 Panel Cutout Dimensions 1.5.3GT30 Dimensions 1.5.4GT30 Panel Cutout Dimensions Page Installation and Wiring 2.1Installation 2.1.1Installation Environment 2.1.2GT10 Installation Method Page 2.1.3GT30 Installation Method Page 2.2Wiring the Power Supply Keep the power supply wiring separate 2.3Wiring the COM. Port 2.3.1Wiring Method 2.3.2Precautions Concerning Wiring Setup 3.1Setup Procedure for the GT10 (3) Transfer the GT10 Configuration file from GTWIN Boot GTWIN, and select “Transfer” on the “File” menu (4) Setup is completed Backup of the GT10 Configuration file 3.2Setting the Basic Communication Area, GT10 and PLC 3.2.1What is the Basic Communication Area 3.2.2GT10 Basic Communication Area Map Screen no. specified by PLC No. of currently displayed screen Forced–Display Backlight Valid flag Backlight Flashing sub–menu.Turn on the radio button for “IOP01 Mode” in the displayed dialog box For information on the displayed dialog box, please see “Basic Setup” under “GT10 Configuration Settings” on page NOTES Page 3.3Setup Procedure for the GT30 (3) Transfer the GT30 Configuration file from GTWIN Backup of the GT30 Configuration file 3.4Setting the Basic Communication Area, GT30 and PLC 3.4.1What is the Basic Communication Area 3.4.2GT30 Basic Communication Area Map BAT LOW flag Page Connecting and Communicating with the PLC 4.1Connecting the FP–Sigma 4.1.1Connecting to the COM. Port 4.1.2Connecting to the TOOL Port PLC communication cable: Mini–DIN 5–pin loose–wirecable (AIGT8192) Connecting to the FPΣ TOOL port 4.2Connecting the FP0 4.2.1Connecting to the COM. Port 4.2.2Connecting to the TOOL Port Connecting to the FP0 TOOL port 4.3Connecting the FP1 4.3.1Connecting to the COM. Port 4.4Connecting the FP2/FP2SH 4.4.1Connecting to the COM. Port 4.4.2Connecting to the TOOL Port 4.5Connecting the FP2/FP2SH CCU 4.6Connecting the FP10SH 4.6.1Connecting to the COM. Port 4.6.2Connecting to the TOOL Port Connecting to the FP10SH TOOL port 4.7Connecting the FP10SH/FP3 CCU 4.8Connecting the FP–M 4.8.1Connecting to the COM. Port 4.8.2Connecting to the TOOL Port 4.9Automatic Communication Settings Function Page 4.10 Through Function Page 4.11 Connecting with a PLC by Mitsubishi Electric Corp 4.11.1FX Series Page 4.12 Connecting with a PLC by Omron Corp 4.12.1SYSMAC C Series, α Series, CV Series, and CS1 Series Page Page SYSMAC CV series (using link interface) Using the SYSMAC CS1 series (1 : 1) Setting the communication conditions for the GT main unit Setting the communication conditions for the PLC Communicating with the RS232C port of the CPU unit Communicating with a communication port Communicating with a higher–orderlink interface unit Page GT10 Configuration Settings 5.1GT10 Configuration Settings 5.1.1Two Types of GT10 Configuration Settings 5.2Entering Configuration Settings with GTWIN 5.2.1Opening the GT Configuration Settings 5.2.2GT Configuration Settings: “Basic Setup” “Basic Setup” screen Title PLC Model GT Model Modes 5.2.3GT Configuration Settings: “Communication Parameters” “Communication Parameters” screen COM. port (Connected to PLC/External Device) Handle Communication Error “Communication Error Remedy” dialog box 5.2.4GT Configuration Settings: “Auto–Paging” “Auto–Paging”screen Auto–paging Auto–pagingsettings Time Jump to 5.2.5GT Configuration Settings: “Startup Screen Settings” 5.2.6GT Configuration Settings: “Setup” Device Setting dialog box Transfer Outside Auto–Off 5.2.7GT Configuration Settings: “Hold PLC Device” 5.2.8GT Configuration Settings: “GT Internal Device Hold” GT internal devices 5.3Entering Configuration Settings from the GT10 5.3.1What is the System Menu 5.3.2Bringing Up the System Menu 5.3.3Setting Mode: “Communication Parameters” (COM. Port / TOOL Port) 5.3.4Setting Mode: “Liquid Crystal Display Contrast Adjustment” (Contrast) 5.3.5Setting Mode: “Clock Settings” (Clock) 5.3.6Setting Mode: “Memory Initialization” (Clear Memory) 5.3.7Test Mode: “Self–Diagnosis” Touch SW B. Light Buzzer LCD Contrast 5.3.8Inhibiting the System Menu Display Page GT30 Configuration Settings 6.1GT30 Configuration Settings 6.1.1Two Types of GT30 Configuration Settings 6.2Entering Configuration Settings with GTWIN 6.2.1Opening the GT Configuration Settings 6.2.2GT Configuration Settings: “Basic Setup” PLC Model GT Model 6.2.3GT Configuration Settings: “Communication Parameters” Page 6.2.4GT Configuration Settings: “Auto–Paging” Page 6.2.5GT Configuration Settings: “Startup Screen Settings” 6.2.6GT Configuration Settings: “Setup” Page 6.2.7GT Configuration Settings: “Hold PLC Device” 6.2.8GT Configuration Setting: “GT Internal Device Hold” GT internal device hold screen Data register Don’t hold Hold Internal relay Page 6.3Entering Configuration Settings from the GT30 6.3.1What is the System Menu 6.3.2Bringing Up the System Menu 6.3.3Setting Mode: “Liquid Crystal Display Contrast Adjustment” 6.3.4Setting Mode: “Clock Settings” (Clock) Setting the day The day is set automatically, based on the year, month, and date data 6.3.5Setting Mode: “Communication Parameters” (TOOL Port / COM. Port) 6.3.6Setting Mode: “Memory Initialization” (Clear Memory) 6.3.7Test Mode: “Self–Diagnosis” 6.3.8Inhibiting the System Menu Display How the Various Functions Are Used 7.1Switching Screens 7.1.1Switching the Screen from the PLC 7.1.2Switching the Screen with the GT Main Unit Function switching parts: Attribute editing dialog box (1) Using the “Change Screen” operation mode (2) Using the “Value Set” operation mode Using the auto–pagingfunction If the screen does not change as expected Page Page 7.2GT10 Bit Device Functions Using a flashing backlight Making the buzzer sound Data Input in Progress flag 7.3GT30 Bit Device Functions Page Page Servicing and Maintenance 8.1The Internal Secondary Battery (GT10) Page 8.2Battery (GT30) 8.3Replacing the Front Panel Protective Sheet 8.4Replacing the Waterproof Packing 8.5Replacing the Backlight (GT30 Only) Page Troubleshooting 9.1What to Do If Something Unusual Occurs (GT10) Page Page 9.2What to Do If Something Unusual Occurs (GT30) Page Page 9.3Error Codes and How to Handle Them 9.3.1GT Series Error Codes Connecting to a PLC made by Omron 9.3.2PLC Error Codes 9.4GT10 Screen Messages 9.5GT30 Screen Messages Page Before Using Terminal GTWIN Precautions Before Using GTWIN Special Precautions Preparing GTWIN 10.1 Installing GTWIN Page 8.Confirm the licensing agreement by clicking [Yes] 9.Register the user information Never eject the CD during the installation process 10.Click [Next] 11.Select the installation destination 12.Select the program folder 13.After selecting a program folder, click [Next] 14.When this screen is displayed, click [OK] 15.Reboot the computer 10.2 Booting GTWIN 10.2.1Selecting the Working Menu 10.2.2Selecting the Model 10.2.3Entering Settings for the Basic Communication Area to PLC 10.3 Exiting GTWIN 10.4 Procedures for Using GTWIN Opening and closing base screens Copying, moving, and deleting base screens Displaying the Screen Manager 6.Create the text and graphics for the screen Writing text 8.Save the screen file 9.Transfer the file to the GT 10.Print the screen contents Page Appendix A Code Tables A.1 BIN/HEX/BCD Code Correspondence Table A.2 ASCII Code Table Page Index Page Record of Changes