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Pitney Bowes
D1600, D1500
manual
DI500/DI600
Models:
D1500
D1600
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Troubleshooting
Specs
Connecting Power
Machine Configurations
Problem Remedy
Reset Counters
Supervisor Access Code
Display Adjustments
Setting the Sheet Feeders
Weight
Page 1
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Document Inserting System
DI500/DI600
Operator Guide
US/Canada English Version
Page 2
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Contents
DI500/DI600
FCC Compliance Canada EMC Compliance
Table of Contents
Table of Contents
Optical Mark Recognition OMR
Troubleshooting
Index
Reference
USA Contacts
Pitney Bowes Contact Information List
Canada Contacts
SV40221 Rev. a
Introduction
Introduction
Important Safety Notes
To the Operator
Machine Configurations
Sheet Feeders Insert Feeders Manual Feeder
PacPilot Control Panel
Sheet Feeders
Manual Advance Knob
Sealer Bottle
Measuring Scale
Envelope Feeder
Cancel
Reset Counters
PacPilot Control Panel
Control Panel Keys
Start
Home
Trial Piece
Clear Deck
Loading Instructions
Mail Piece Icon Tree
Mail Piece Icon Tree Icons
Seal Icons
Envelope Icons
Fold Icons
Insert Icons
Mail Piece Icon Tree Example
Common Terms
Outer Envelope
Material Insert
Mail Piece
Fan
Job Definition
Home Screen
Mail Piece Icon
Tree
Using the Menus
Home Screen
Using the Menus
Ready
Menu Structure
Select Job p.3-3 SwiftStart p.3-6
Using the Menus
Operator Functions
About this Chapter
Connecting Power
Selecting a Job
Running a Job
Running a Trial Piece
Batch Count
Automatic Processing
Constraints and Requirements
SwiftStart
Loading Material for SwiftStart
Loading Sheet Feeders
Loading Envelope Feeder
Loading Insert Feeders
Saving a SwiftStart Job
SwiftStart Operation
Manual Feed
Loading Material for Manual Feed Mode
Manual Feed Operation
Manually Feeding Further Sets
Setting the Sheet Feeders
Operator Functions
Setting the Envelope Feeder
TIP
Setting the Insert Feeders
Operator Functions
Filling the Envelope Sealer
Menu
Display Adjustments
Language
Safe Seal
Operator Functions
Supervisor Functions
Entering the Code
Supervisor Access Code
Where is it?
What is it?
Create Job
Action…
Select Edit Job
Edit Job
Supervisor Functions
Select Create From
Create From
Select Delete Job
Delete Job
System Menu
OMR Menu
Manual Feed Option
Select System Menu
Optical Mark Recognition OMR
OMR Availability
What is OMR?
OMR Marks Available
SAF Safety
BM Benchmark
BOC Beginning of Collation
STP Stop
EOC End of Collation
SFn Select Feed
WAS Wrap Around Sequence
PAR Parity
TM Timing
IGN Ignore
OMR Mark Options
Continuous Sequence or Page 1 Reset
Present or Absent
Increment or Decrement
All Sheets, Page 1 Only, Last Page Only
Least or Most Significant Mark nearest to Benchmark
Marked Piece to be left Unsealed Yes or No
Odd or Even
OMR Specifications
Leading Edge
Select OMR Menu
Creating, Deleting and Viewing OMR Codes
Create New OMR Code
Tips
Select Delete OMR Code from the OMR Menu screen
Delete OMR Code
Delete this Code View another Code Return to OMR Menu
View OMR Code
Setting the OMR Scanning Area
Setting the Type of OMR
Creating an OMR Job
Before you Start
Defining the first mark position and code length
Defining the Clear Zone
Aligning the Scanners
OMR Scanner Adjustments
Measure the OMR mark position
Setting the Top Scanner Position
Setting the Bottom Scanner Position
Top Scanner Position 10mm Bottom
Optical Mark Recognition OMR
Troubleshooting
Troubleshooting Tips
Troubleshooting
Problem Remedy
General Troubleshooting
Insertion Problems
Blank Screen
Poor Envelope Feed
Envelope Sealing Problems
Envelopes Fail to Open
Poor Sheet Feed
Multiple sheets feed when one is expected
Address in wrong position in envelope window
Poor Folding
Poor Insert Feed
Inserts won’t feed when using Manual Feeder
Machine keeps turning Double Detect OFF
Double Detect
Manual Advance Knob
Clearing Material Stalls
Removal & Replacement of the Insert Trays F and G
Removal & Replacement of the Sheet Feeder Trays a to D
Access to Internal Areas 1 to
Area
Access to Areas 7
Access to Area
Access to the Top Cover Sheet Feed Area
Access to the Removeable Paper Path under Insert Feeder F
Access to the Envelope Inserting/Sealing Area
Access to the Envelope Exit Area
Envelope Stop Position
Troubleshooting
Reference
Sheet Feeders A, B C and D
Specifications
Fold Type and Overall Thickness Limits
Paper Weights in lbs
16, 18 22, 24 28, 30
Envelope Feeder
Insert Feeders F and G
Reference
Drop Stacker
Envelope Sealer
Material Requirements
Machine Specifications
Changing the Envelope Sealer Unit Felts
Reference
Then select System Information
Service
Index
Index
Index
Index
Index
Index
Index
Index
Index
Index
Page
SV40221REVA
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Contents