Chapter 2 Installation

Series 24-HP Instruction Manual

 

 

Warning! Hot tapping must be performed by a trained pro- fessional. US. regulations of- ten require a hot tap permit. The manufacturer of the hot tap equipment and/or the con- tractor performing the hot tap is responsible for providing proof of such a permit.

Warning!

All flow meter connections, isolation valves and fittings for hot tapping must have the same or higher pressure rat- ing as the main pipeline.

Hot Tap Guidelines

Refer to a standard code for all pipe tapping operations. The following tapping instructions are general in nature and intended for guideline pur- poses only.

1.Confirm that the installation site meets the minimum upstream and downstream pipe diameter requirements.

2.Weld a two inch mounting adapter on the pipe. Make sure the mount- ing adapter is within ± 5° perpendicular to the pipe centerline (see previous page). The pipe opening must be at least 1.875 inches in di- ameter.

3.Connect a two inch process connection on the mounting adapter.

4.Connect an isolation valve on the process connection. The valve’s full open bore must be at least 1.875 inches in diameter.

5.Hot tap the pipe.

6.Close the isolation valve. Run a static pressure check on the welds. If pressure loss or leaks are detected, repair the joint and re-test.

7.Connect the flow meter to the isolation valve.

8.Calculate the sensor probe insertion depth as described on the follow- ing pages. Insert the sensor probe assembly into the pipe.

 

Check upstream and

 

downstream piping

 

requirements

 

Weld mounting

 

adapter

 

Connect process

 

connection

 

(flange or NPT)

 

Connect

 

isolation valve

 

Hot tap pipe

FLOW

Test for leaks,

purge pipe

 

 

Connect meter to

 

valve, calculate

 

insertion depth,

 

install flow meter

Figure 2-5. Hot Tap Sequence

2-8

IM-24-HP

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Sierra 241-VTP, 240-VTP instruction manual Hot Tap Guidelines, Flow