9-1-2. Optional Installation Parts

Part

Parts name

Q’ty

code

 

 

 

 

 

 

 

Refrigerant piping

Each

A

Liquid side

: Ø 6,35

one

 

Gas side

: Ø 9,52

 

 

 

 

 

B

Pipe insulating material

1

(Polyethylene foam, 6mm thick)

 

 

 

 

 

 

C

Putty, PVC tapes

Each

one

 

 

 

 

 

 

 

Fixing bolt arrangement of outdoor unit

Secure the outdoor unit with the fixing bolts and nuts if the

unit is likely to be exposed

 

to a strong wind.

 

 

 

 

 

600

 

 

 

 

 

 

 

 

 

 

 

 

Suction side

 

Use ø 8 mm or ø 10 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

115

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

anchor bolts and nuts.

310

 

76

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If it is necessary to drain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the defrost water attach

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

drain nipple to the bottom

 

 

 

 

 

Diffuser

Drain hole

 

plate of the outdoor unit

 

 

 

 

 

Fig. 9-1-2

 

 

 

 

before installing it.

 

 

 

 

 

 

 

 

9-2. Indoor Unit

9-2-1. Installation Place

A place which provides the spaces around the indoor unit as shown in the above diagram.

A place where there is no obstacle near the air inlet and outlet.

A place which allows an easy installation of the piping to the outdoor unit.

A place which allows the front panel to be opened.

CAUTION

Mounting the Installation Plate

For installation of the indoor unit, use the paper pattern on the back.

Anchor bolt hole

 

40mm

 

 

66mm

120mm

 

65,5mm

 

 

65,5mm

 

 

Pipe

 

 

hole

 

 

 

Pipe hole

1

Thread

5 Mounting

Installation

plate

Indoor unit

screw

 

Weight

– 37 –

9-1-3. Accessory and Installation Parts

 

 

Part

Part name (Q'ty)

Part

Part name (Q'ty)

Name

No.

No.

 

 

 

 

1

 

5

 

 

Owner’s manual

 

Installation plate x 1

 

Mounting screw Ø 4 x 25

x 6

Others

2

Wireless remote controller x 1

6

Purifying filter x 1

 

Installation manual

 

 

 

 

3

7

This model is not equipped with

an extention drain hose.

Battery x 2

Deodorizing filter x 1

Option :

 

 

4

8

For the extention drain hose, use

an optionally available RB-821SW

Remote controller holder x 1

Pan head wood screw Ø 3,1x 16 x 2

or commercially available one.

9-1-4. Installation/Servicing Tools

Changes in the product and components

In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged accidentally, to service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)

In order to increase the pressure resisting strength of the refrigerant piping flare processing diameter and size of opposite side of flare nuts has been changed.

(for copper pipes with nominal dimensions 1/2 and 5/8)

New tools for R410A

New tools for R410A

Applicable to R22 model

Changes

 

 

As pressure is high, it is impossible to measure by means of

Gauge manifold

 

conventional gauge. In order to prevent any other refrigerant from

 

 

 

being charged, each port diameter has been changed.

 

 

In order to increase pressure resisting strength, hose materials and

Charge hose

 

port size have been changed (to 1/2 UNF 20 threads per inch).

 

 

 

When purchasing a charge hose, be sure to confirm the port size.

Electronic balance

¡

 

As pressure is high and gasification speed is fast, it is difficult to read

 

the indicated value by means of charging cylinder, as air bubbles

for refrigerant charging

 

 

 

 

occur.

Torque wrench

 

The size of opposite sides of flare nuts have been increased. Incidentally,

(nominal diam. 1/2, 5/8)

 

a common wrench is used for nominal diameters 1/4 and 3/8.

Flare tool (clutch type)

¡

 

By increasing the clamp bar’s receiving hole, strength of spring in the

 

tool has been improved.

Gauge for projection adjustment

——

 

Used when flare is made by using conventional flare tool.

 

 

 

Connected to conventional vacuum pump. It is necessary to use an

 

 

 

adapter to prevent vacuum pump oil from flowing back to the charge

Vacuum pump adapter

¡

 

hose. The charge hose connecting part has two ports-one for

 

conventional refrigerant (7/16 UNF 20 threads per inch) and one for

 

 

R410A. If the vacuum pump oil (mineral) mixes with R410A a sludge

 

 

may occur and damage the equipment.

 

 

 

Gas leakage detector

 

 

Exclusive for HFC refrigerant.

 

 

 

Exclusive for HFC refrigerant.

Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the U. S’s ARI specified rose color (ARI color code: PMS 507).

Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch correspond- ing to the charge hose’s port size.

Direct sunlight to the indoor unit wireless receiver should be avoided.

The microprocessor in the indoor unit should not be too close to r-f noise sources.

(For details, see the owner's manual.)

Remote controller

A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.

Do not install the remote controller in a place exposed to direct sunlight or close to a heating source, such as a stove.

Keep the remote controller at least 1 m apart from the nearest TV set or stereo equipment.

(This is necessary to prevent image disturbances or noise interference.)

The location of the remote controller should be determined as shown below.

unit

(Side view)

(Top view)

5m

 

 

 

5m

7m

 

 

 

 

 

 

 

Indoor

 

 

Indoor unit

 

 

 

 

*

 

 

 

 

 

45˚

4

 

 

 

 

 

 

 

 

˚

7m

 

 

 

 

 

 

 

5

 

 

 

75˚

 

 

 

 

 

 

 

 

 

 

Reception

 

Remote

 

Reception

 

 

Remote

 

 

 

range

 

 

 

 

range

controller

 

 

 

 

controller

*: Axial distance

Fig. 9-2-1

9-2-2. Cutting a Hole and Mounting Installation Plate

Cutting a Hole

When install the refrigerant pipes from the rear.

The center of the piping slot is above the arrow.

The center of the pipe

hole is above the arrow.

Pipe hole

80mm

65mm

 

 

40,5 mm

 

 

Fig. 9-2-2

 

 

1. After determining the pipe hole position on the mounting plate (80 mm ), drill the pipe hole (ø 65 mm) at a slight downward slant to the outdoor side.

NOTE

When drilling the wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe

hole brim ring sold separately.

Fig. 9-2-3

When the installation plate is directly mounted on the wall

1.Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.

2.To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.

3.Install the installation plate horizontally in the wall.

CAUTION

When installing the installation plate with mounting screw, do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.

Anchor bolt

Projection 15mm or less

Fig. 9-2-4

5 mm dia. hole

5 Mounting screw Ø 4 x 25

Clip anchor

Fig. 9-2-5

(local parts)

CAUTION

Failure to firmly install the unit may result in personal injury and property damage if the unit falls.

In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.

Insert clip anchors for appropriate U mounting screws.

NOTE

Install the installation plate using 4 to 6 pieces of mounting screw securing four corners with screws.

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Toshiba RAS-10YKV-E, RAS-13YKV-E, RAS-10YAV-E, RAS-13YAV-E service manual Indoor Unit, Optional Installation Parts