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RAV-SM560XT-E service manual Air-Conditioner, Under Ceiling / Console Type, R410A
Models:
RAV-SM560XT-E
RAV-SM800XT-E
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Troubleshooting
Specs
2Characteristics required for flux
Install
Parts list
Systematic Refrigerating Cycle Diagram
Maintenance
4-1Configuration of refrigerant charging
Wiring between units
Symptom
Page 1
Image 1
FILE NO.
SVM-03021
SERVICE MANUAL
AIR-CONDITIONER
UNDER CEILING / CONSOLE TYPE
RAV-SM560XT-E /
RAV-SM560AT-E
RAV-SM800XT-E /
RAV-SM800AT-E
R410A
Sep., 2003
Page 2
Page 1
Image 1
Page 2
Contents
UNDER CEILING / CONSOLE TYPE
AIR-CONDITIONER
R410A
FILE NO. SVM-03021
CONTENTS
1-1.Indoor Unit
1. SPECIFICATIONS
Current
Current
Compressor speed rps
Outsoor temp. ˚C
1-2.Outdoor Unit
2-1.Indoor Unit
2. CONSTRUCTION VIEWS
2-2.Outdoor Unit RAV-SM560AT-E
2-3.Outdoor Unit RAV-SM800AT-E
3-1. RAV-SM560XT-E / RAV-SM560AT-E
3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM
Indoor unit
Outdoor unit
Indoor unit
3-2. RAV-SM800XT-E / RAV-SM800AT-E
Outdoor unit
4-1.Indoor Unit
4. WIRING DIAGRAM
4-2.Outdoor Unit RAV-SM560AT-E
4-3.Outdoor Unit RAV-SM800AT-E
5-1.Indoor Unit
5. SPECIFICATION OF ELECTRICAL PARTS
5-2.Outdoor Unit RAV-SM560AT-E
5-3.Outdoor Unit RAV-SM800AT-E
6-1.Safety During Installation/Servicing
6. REFRIGERANT R410A
6-2.Refrigerant Piping Installation
Table 6-2-1Thicknesses of annealed copper pipes
Outer
Outer diameter
Nominal
Tightening torque
Tightening torque of torque
6-3-1.Required tools
6-3.Tools
General tools Conventional tools can be used
6-4.Recharging of Refrigerant
Fig. 6-4-1Configuration of refrigerant charging
6-5-2.Flux 1Reason why flux is necessary
3Low temperature brazing filler
6-5.Brazing of Pipes
Cylinder with siphon
2Characteristics required for flux
REMOTE CONTROL
7. CONTROL BLOCK DIAGRAM
8-1.When power supply is reset
8. OPERATION DESCRIPTION
8-3.Air volume control
8-2.Operation mode selection
HEAT
8-4.Cool air discharge preventive control
Fig. Table
Fig. 8-4-1Cold draft preventing control
8-7.Louver control
8-6. High-temprelease control
8-8.Filter sign display
Remarks
8-9.Auto Restart Function
8-9-3.Power failure during timer operation
8-9-2.How to cancel auto restart function
8-10-1.How to turn off filter check lamp
8-10.Filter Check Lamp
Under Ceiling Installation
9. INSTALLATION PROCEDURE
Console Installation
Remark per EMC Directive 89/336/EEC
9-2.PRECAUTIONS FOR SAFETY
Be sure to provide grounding
9-3-2.Parts to be procured locally
9-3-1.Accessory parts
9-5.INSTALLATION OF INDOOR UNIT
9-4.SELECTION OF INSTALLATION PLACE
Page
Install the indoor unit
How to install the Drain hose
9-5-5.Console Installation
9-6-1.Drainage
9-6.DRAIN PIPING WORK
9-7-1.Refrigerant Piping
9-7.REFRIGERANT PIPING
2.Use copper pipe with 0.8 mm or more thickness
IMPORTANT 4 POINTS FOR PIPING WORK
9-7-3.Pipe Shield for Flare Nut Connection
Tightening connection
How to install the pipe shield
Tightening torque of flare pipe connections
Valve handling precautions
9-8.EVACUATING
AIR PURGE
9-8-1.Use a vacuum pump
9-8-3.Heat insulation
9-8-4.Packed valve handling precautions
For RAV-SM800AT-Emodel
SM800 type valve at gas side
Fig. For RAV-SM560AT-Emodel
9-9-3.Wiring between units
9-9.ELECTRICAL WORK
9-9-4.Wiring Connections
9-9-1.How to wire
9-10-1.Precautions
9-10.FINAL INSTALLATION CHECKS
9-10-2.Electrical wiring
Fig. 9-10-6.Auto Restart Setting
Self-Diagnosisby LED Indication
9-10-7.Useful Functions SM800AT-Eonly
LED indication and code checking
New tools for R410A
9-11-1.Environmental Issues Product maintenance
9-11.ENVIRONMENT
Product disposal
10-1.Summary of Troubleshooting
10. TROUBLESHOOTING
10-2-1.How to use remote control in service mode
10-2. Self-Diagnosisby Remote Control Check Code
Judgement and action
Symptom
Block
Unit
No display in the setting at shipment
Symptom
Operation of diagnostic function
Judgement and action
Check code
10-3.Troubleshooting for Each Check Code 1A error
CN301 CN300
16 error
14 error
19 error
18 error
1C error* Except RAV-SM560AT-E
1E error
1D error
1F error
21 error
TC, TCJ sensor
TA sensor
Caracteristics-1
Caracteristics-2
10-4Compressor does not operate
Inspection procedure
Primary check
Coolingand heating model
Page
11-1.Indoor Unit
11. DETACHMENTS
2Front panel How to remove the Front panel
Procedures
Part name
Remarks
Part name
Part name
How to remove the Multiblade fan and
Procedures
Part name
Remarks
1. Detachment
11-2.Outdoor Unit RAV-SM560AT-E
2. Attachment
3. Attachment
1. Detachment
1. Detachment
REQUIREMENT
„ Control P.C
… Rear cabinet
‡ Compressor
1. Detachment
2. Attachment
2. Attachment
‰ Pulse Modulating 1. Detachment
1. Detachment
11-3.Outdoor Unit RAV-SM800AT-E
2. Attachment
‚ Discharge port 1. Detachment
2. Attachment
REQUIREMENT
… Control P.C
† Fan motor
Page
ˆ Reactor
2. Attachment
1. Detachment
Procedure
Attachment
No. Part name
12-1.Indoor Unit E-PartsAssy
12. EXPLODED VIEWS AND PARTS LIST
12-2.Indoor Unit
12-3.Outdoor Unit RAV-SM560AT-E
12-4.Outdoor Unit RAV-SM800AT-E
702 TE Sensor TS Sensor TO Sensor TD Sensor
12-5.Outdoor Unit Inverter Assy, RAV-SM560AT-E
705
708 702 TO Sensor TE Sensor TS Sensor TD Sensor
INVERTER COVER 706 INVERTER BOX
12-6.Outdoor Unit Inverter Assy, RAV-SM800AT-E
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND