6-3. Tools

6-3-1. Required tools

The service port diameter of packed valve of the outdoor unit in the air conditioner using R410A is changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For 12.70 copper pipe) of the refrigerant piping are lengthened.

The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.

(1)Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))

(2)Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)

(3)Tools commonly used for R410A and for conventional refrigerant (R22)

The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)

Tools whose specifications are changed for R410A and their interchangeability

 

 

 

R410A air conditioner

Conventional air

 

 

 

installation

conditioner installation

No.

Used tool

Usage

 

 

 

Existence of

Whether

Whether new equipment

 

 

 

new equipment

conventional

can be used with

 

 

 

for R410A

equipment can

conventional refrigerant

 

 

 

 

be used

 

 

 

 

 

 

 

1

Flare tool

Pipe flaring

Yes

*(Note 1)

 

 

 

 

 

 

 

2

Copper pipe gauge

Flaring by

 

 

 

 

for adjusting projection

conventional flare

Yes

*(Note 1)

*(Note 1)

 

margin

tool

 

 

 

 

 

 

 

 

 

3

Torque wrench

Connection of

Yes

 

 

flare nut

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Gauge manifold

Evacuating,

 

 

 

 

 

refrigerant charge,

Yes

 

 

5

Charge hose

 

 

run check, etc.

 

 

 

 

 

 

 

 

 

6

Vacuum pump adapter

Vacuum evacuating

Yes

 

 

 

 

 

 

 

 

7

Electronic balance for

Refrigerant charge

Yes

 

 

refrigerant charging

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Refrigerant cylinder

Refrigerant charge

Yes

 

 

 

 

 

 

 

 

9

Leakage detector

Gas leakage check

Yes

 

 

 

 

 

 

 

 

!

Charging cylinder

Refrigerant charge

(Note 2)

 

 

 

 

 

 

 

 

(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

(Note 2) Charging cylinder for R410A is being currently developed.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as

the general tools.

 

 

 

Hole core drill (65)

(1)

Vacuum pump

(4)

Reamer

(9)

 

Use vacuum pump by

(5)

Pipe bender

(10)

Hexagon wrench

 

attaching vacuum pump adapter.

(6)

Level vial

 

(Opposite side 4 mm)

(2)

Torque wrench

(7)

Screwdriver (+, –)

(11)

Tape measure

(3)

Pipe cutter

(8)

Spanner of Monkey wrench

(12)

Metal saw

Also prepare the following equipments for other installation method and run check.

(1)

Clamp meter

(3)

Insulation resistance tester

 

 

(2)

Thermometer

(4)

Electroscope

 

 

 

 

 

 

 

 

 

 

 

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Toshiba RAV-SM560XT-E, RAV-SM800XT-E service manual Tools, Required tools, General tools Conventional tools can be used