Makita DCS430, DCS431, DCS520, DCS520i, DCS540, DCS5200, DCS5200i manual Maintenance and repair

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Instructions for daily and periodic maintenance

To ensure long life, prevent damage and ensure the full functioning of the safety features the following maintenance must be performed regularly. Guarantee claims can be recognized only if this work is performed regularly and properly. Failure to perform the prescribed maintenance work can lead to accidents!

Perform the following servicing work daily after use. Make a habit of it, it does not require much time and your saw will always function properly.

Possibly hidden faults can be detected in this manner before causing expensive and annoying interruptions of your work. In case you should detect a fault in the safety equipment when performing daily servicing, the saw must not be used before elimination of the fault. The user of the chain saw must not perform maintenance work which is not described in the instruction manual. All such work must be carried out by a MAKITA service center.

 

 

 

Page

 

 

 

 

General

Chain saw

Clean exterior, check for damage. In case of damage,

 

 

 

have repaired by a qualified service center immediately

 

 

Saw chain

Sharpen regulary, replace in good time

24-25

 

Chain brake

Have inspected regularly at an authorized service center

 

 

Guide bar

Turn over to ensure even wear of bearing surfaces

 

 

 

Replace in good time

19

 

 

 

 

Before each start

Saw chain

Inspect for damage and sharpness

24

 

 

Check chain tension

19

 

Guide bar

Check for damage

 

 

Chain lubrication

Functional check

23

 

Chain brake

Functional check

19

 

Chain catcher

Check for damage

 

 

OFF switch,

 

 

 

Safety locking button,

 

 

 

Throttle lever

Functional check

22-23

 

Fuel/oil tank

 

 

 

cap

Check for tightness

 

 

 

 

 

Dayli servicing

Air filter, prefilter

Clean

27

 

Chain brake

Clean, check for visible damage or cracks

26

 

Guide bar

Clean, in particular the oil guide groove

21

 

Guide bar support

Check for damage, clean oil intake bore

21, 26

 

Idle speed

Check that a sufficient difference is existing between

 

 

 

idlind speed and engaging speed, to ensure that the chain

 

 

 

is in standstill while the engine is idling.

23

 

 

 

 

Every week

Fan housing

Clean to ensure proper air cooling

28

 

Starter cable

Check for damage

28

 

Carburetor interior

Clean (remove filter cover for access)

27

 

Chain brake

Clean the brake band (sawdust, oil)

26

 

Spark plug

Check and replace if necessary

27

 

Muffler

Check tightness of mounting, clean spark arrester screen

26

 

Chain guide

Check

25

 

 

 

 

Every 3 months

Suction head

Replace

26

 

Fuel, oil tanks

Clean

21

 

 

 

 

Annually

Chain saw

Check at an authorized service centre

 

 

 

 

 

Storage

Chain saw

Clean exterior, check for damage. In case of damage,

 

 

 

have repaired by a qualified service center immediately

 

 

Guide bar/chain

Demount, clean and oil slightly

 

 

 

Clean the guide groove

25

 

Fuel, oil tanks

Empty and clean

 

 

Carburetor

Run empty

 

 

 

 

 

Service, spare parts and guarantee

Maintenance and repair

The maintenance and repair of modern engines as well as all safety devices require qualified technical training and a special workshop equipped with special tools and testing devices.

We therefore recommend that you consult a MAKITA service center for all work not described in this instruction manual.

The MAKITA service centers have all the necessary equipment and skilled and experienced personnel, who can work out cost- effective solutions and advise you in all matters.

Please contact the general agent or importer indicated on the back cover of this Instruction Manual, who will gladly provide you with the address of your nearest MAKITA service center.

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Contents Owner’s and Safety Manual RE Y DCS 430, DCS 431, DCS 520, DCS 520i, DCS 540, DCS ContentsRecycling SymbolsDelivery inventory Additional safety precautions Safety precautions for chain saw operatorsDiscription of symbols used on chain saws General Safety PrecautionsAnsi B175.1-1991 45M6Saw Proper clothingUse of the saw Transporting the chain sawFeet Chain saw operating instructionsFueling Fueling instructionsCutting instructions Important adjustmentsWorking conditions Reactive forces during the cut, including kickback KickbackTo avoid kickback Saw chain cutter sharpnessSpeed of contact at which the cutter contacts the object Depth gaugesPushback Cutting techniquesTo avoid pushback To avoid pull-in= cutting down area Felling instructionsSectioning Method Plunge-Cut Method129 LimbingBucking Maintaining and storing the saw Maintenance and RepairDCS 24 23 22 18Denomination of components Identification plate Technical data Bled it completely and inspected Mounting the guide bar and saw chainChecking the chain tension Tightening the saw chain Chain brakeEngaging the chain brake braking Releasing the chain brakeFuel / Refuelling Waste oilFuel mixture Handling and storageClean screw cap and tank after refuelling Adjusting the chain lubricationRefuelling Lubricating the chainStarting the engine Checking the chain lubrication Adjusting the carburetorChecking the chain brake Sharpening the saw chain Working in winterChain 085 Chain 094, 102 / 3/8Files and how to work with them Cleaning the guide barReplacing/cleaning the spark arrester screen Cleaning the brake band and sprocket interiorReplacing the suction head Replacing the saw chainReplacing the spark plug Stop Cleaning the air filterBosch WSR 6F or NGK Bpmr 7A Electrode gapReplacing the return spring Mounting the fan housingReplacing the starter cable Maintenance and repair Service, spare parts and guaranteeInstructions for daily and periodic maintenance Guarantee TroubleshootingSpare parts Malfunction System Observation CauseDCS 520, 520i, 540 Extract from the spare parts list DCS 430Makita DCS 430, 431, 520, 520i, 540 Sommaire RE YEtendue de la fourniture SymbolesRecyclage Porter le casque les lunettes et acoustiques de protectionMesures de sé curité supplé mentaires Mesures gé né rales de sé curité Description des symboles figurant sur les tronç onneuses’utilisateur Condition physiqueLa tronç onneuse Quels vê tements porter?Utilisation de la tronç onneuse Porter le casque, les lunettes et acoustiques de protectionRavitaillement en carburant PiedsInstructions de ravitaillement Dé marrageInstructions de coupe Ré glages importantsConditions de travail Choc de recul Kickback Les limiteurs de profondeurs Affû tage des plaquettes de coupe de la chaînePour é viter le choc de recul Le recul Techniques de coupePour é viter le recul Pour é viter la traction= zone d’abattage Instructions d’abattageMé thode de coupe en plongé e Mé thode de sectionnementDé bitage EbranchageEntretien et stockage de la tronç onneuse Entretien et ré parationDé signation des piè ces Plaque signatique Combinaisons autorisé es de guides et de chaînes Caracté ristiques techniquesLongueur Pas Ré fé rence Models DCS 520, 520i, DCS 540, DCSMontage du guide et de la chaîne de sciage Mise EN RouteEnclencher le frein de chaîne bloquer Frein de chaîneMé lange carburant Carburants/ravitaillementManiement et stockage Huile de chaîne de sciageRespecter Imperativement LES Regles DE Securite Remplissage des ré servoirsRé glage du graissage de la chaîne Dé marrage à froid Makita DCS 520i et Dé marrer le moteurDé marrage à froid Makita DCS 430, 431, 520 Comportement à suivre en cas de pannesVé rifier le graissage de la chaîne Vé rifier le frein de chaîneRé glage du carburateur Affû tage de la chaîne Marche hivernaleDe sciage 025 chaîne 085Nettoyer le guide de la chaîne Changement / nettoyage du pare-é tincelles Remplacement de la cré pine d’aspirationNouvelle chaîne de sciage Nettoyage du filtre d’air Remplacement de bougieEcartement des é lectrodes Bosch WSR 6F ouMontage du carter du ventilateur Remplacement du cordon de lancementRemplacement du ressort de rappel Instruction dentretien quotidien et pé riodique Service d’atelier, piè ces de rechange et garantieMaintenance et ré parations Garantie Piè ces de rechangeRecherche de pannes Panne Systè me Observation Origine22 21 15614 Extrait de la liste des piè ces de rechangeDCS 430 DCS 520 DCS 540 USA Makita U.S.A., Inc Makita Canada Inc