Makita Essential Guide for DCS5200 and DCS540 Chainsaw Maintenance and Safety Checks

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Checking the chain brake

1

C

Do not work with the chain saw without first checking the chain brake!

-Start the engine as described (make sure you have a good footing, and place the chain saw on the ground in such a way that the guide bar is free of contact).

-Grasp the tubular handle firmly with one hand and hold the grip with the other.

-With the engine running at moderate speed, press the hand guard (C/1) in the direction of the arrow with the back of your hand until the chain brake engages. The chain should stop immediately.

-Immediately release the throttle and release the chain brake.

IMPORTANT: If the chain does not stop immediately when you test the chain brake, do NOT use the chain saw. Take the chain saw to a MAKITA service center for repair.

Adjusting the carburetor

Important information:

The carburetor of this tool is fitted with limiter caps which restrict the range of adjustment and prevents over-rich mixture settings. This ensures providing good engine power and efficient fuel consumption. Before installing the limiter caps, the manufacturer performs the „Basic Adjustment” procedure.

Optimum perfornance can only be achieved if the carbure- tor is adjusted correctly. For this work, which should be carried out by an expert, the engine must be warmed up and the air filter clean.

The carburetor has been adjusted by MAKITA on the basis of atmosheric pressure conditions at sea level. Other atmospheric pressure conditions or the running-in process of a new engine may require readjustment of the carburetor.

It is urgently recommended to use a revolution indicator (E/1) (order number 950 233 210) in order to achieve a correct adjustment of the carburetor. Adjust the carburetor using a 0.16" (4 mm) screwdriver (E/2, in assembly tool kit with 115i only).

The screwdriver shown (E/2) (order number 944 340 001) has a molded-on lug to assist in adjustment.

Before adjusting the carburetor the engine must be warmed up for a period of 3-5 min.

For adjusting the carburetor correctly the following steps must be carried out:

1.

Check adjustment

STOP

2.

Start engine

2

1

3.

Set idle speed

DCS 431

4.

Adjust speed

 

5.Check idling speed

6.Check acceleration

7.Check max. speed or output

8.Repeat adjustment procedure starting with step 3, until idling speed, max. speed and acceleration are reached with the adjustment made.

Checking the chain lubrication

D

Never work with the chain saw withoute sufficient chain lubri- cation. Otherwise the service life of the chain and guide bar will be reduced. Before starting work check the oil level in the tank and the oil feed.

Check the oil feed rate as described below:

-Start the chain saw.

-Hold the running chain saw approx. 6" (15 cm) above a trunk or the ground (use an appropriate base).

If the lubrication is sufficient, you will see a light oil trace because oil will be flung off the sawing device. Pay attention to the direction the wind is blowing and avoid unnecessary exposure to the oil spray!

2

1

E

Adjustment instructions (step 1) STOP

Before initial operation make sure that the adjusting screws (H and L) have not been set in all the way. Limiter caps do not protect the engine from leaning. Turn the two adjusting screws (H and L) counter-clockwise as far as they will go.

Start the engine and let it warm up (step 2)

Set idle speed (step 3)

-If the chain turns when the engine is idling, unscrew the throttle-valve stop screw (S) until the chain stops. If the engine runs unevenly, screw the screw (S) back in.

-Idling speed should be 2,500 rpm.

Adjust speed (output) (step 4)

-Adjust the speed by adjusting the main jet screw (H) to 12,500 (DCS 430, 431, 520) and 13.000 (DCS 520i, 540, 5200i) rpm.

Check idle speed (item 5)

-After having adjusted the max. speed ensure the idle speed is set to 2,500 rpm. (the chain must not turn). Use the idle jet screw (L) to regulate it. Turn in the screw (L) to speed up, and turn out the screw (L) to speed down the engine.

Check acceleration (item 6)

-Now check the acceleration, i. e. the time necessary for speeding up from idle speed to max. speed. To do this, press the throttle lever hard.

-If the acceleration is too low, turn out the idle jet screw (L) approx. 1/8 rotation.

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Contents Owner’s and Safety Manual RE Y DCS 430, DCS 431, DCS 520, DCS 520i, DCS 540, DCS ContentsRecycling SymbolsDelivery inventory Additional safety precautions Safety precautions for chain saw operators45M6 General Safety PrecautionsDiscription of symbols used on chain saws Ansi B175.1-1991Transporting the chain saw Proper clothingSaw Use of the sawFueling instructions Chain saw operating instructionsFeet FuelingCutting instructions Important adjustmentsWorking conditions Reactive forces during the cut, including kickback KickbackDepth gauges Saw chain cutter sharpnessTo avoid kickback Speed of contact at which the cutter contacts the objectTo avoid pull-in Cutting techniquesPushback To avoid pushback= cutting down area Felling instructionsSectioning Method Plunge-Cut Method129 LimbingBucking Maintaining and storing the saw Maintenance and RepairDCS 24 23 22 18Denomination of components Identification plate Technical data Bled it completely and inspected Mounting the guide bar and saw chainReleasing the chain brake Chain brakeChecking the chain tension Tightening the saw chain Engaging the chain brake brakingHandling and storage Waste oilFuel / Refuelling Fuel mixtureLubricating the chain Adjusting the chain lubricationClean screw cap and tank after refuelling RefuellingStarting the engine Checking the chain lubrication Adjusting the carburetorChecking the chain brake Chain 094, 102 / 3/8 Working in winterSharpening the saw chain Chain 085Files and how to work with them Cleaning the guide barReplacing the saw chain Cleaning the brake band and sprocket interiorReplacing/cleaning the spark arrester screen Replacing the suction headElectrode gap Cleaning the air filterReplacing the spark plug Stop Bosch WSR 6F or NGK Bpmr 7AReplacing the return spring Mounting the fan housingReplacing the starter cable Maintenance and repair Service, spare parts and guaranteeInstructions for daily and periodic maintenance Malfunction System Observation Cause TroubleshootingGuarantee Spare partsDCS 520, 520i, 540 Extract from the spare parts list DCS 430Makita DCS 430, 431, 520, 520i, 540 Sommaire RE YPorter le casque les lunettes et acoustiques de protection SymbolesEtendue de la fourniture RecyclageMesures de sé curité supplé mentaires Condition physique Description des symboles figurant sur les tronç onneusesMesures gé né rales de sé curité ’utilisateurPorter le casque, les lunettes et acoustiques de protection Quels vê tements porter?La tronç onneuse Utilisation de la tronç onneuseDé marrage PiedsRavitaillement en carburant Instructions de ravitaillementInstructions de coupe Ré glages importantsConditions de travail Choc de recul Kickback Les limiteurs de profondeurs Affû tage des plaquettes de coupe de la chaînePour é viter le choc de recul Pour é viter la traction Techniques de coupeLe recul Pour é viter le recul= zone d’abattage Instructions d’abattageMé thode de coupe en plongé e Mé thode de sectionnementDé bitage EbranchageEntretien et stockage de la tronç onneuse Entretien et ré parationDé signation des piè ces Plaque signatique Models DCS 520, 520i, DCS 540, DCS Caracté ristiques techniquesCombinaisons autorisé es de guides et de chaînes Longueur Pas Ré fé renceMontage du guide et de la chaîne de sciage Mise EN RouteEnclencher le frein de chaîne bloquer Frein de chaîneHuile de chaîne de sciage Carburants/ravitaillementMé lange carburant Maniement et stockageRespecter Imperativement LES Regles DE Securite Remplissage des ré servoirsRé glage du graissage de la chaîne Comportement à suivre en cas de pannes Dé marrer le moteurDé marrage à froid Makita DCS 520i et Dé marrage à froid Makita DCS 430, 431, 520Vé rifier le graissage de la chaîne Vé rifier le frein de chaîneRé glage du carburateur 025 chaîne 085 Marche hivernaleAffû tage de la chaîne De sciageNettoyer le guide de la chaîne Changement / nettoyage du pare-é tincelles Remplacement de la cré pine d’aspirationNouvelle chaîne de sciage Bosch WSR 6F ou Remplacement de bougieNettoyage du filtre d’air Ecartement des é lectrodesMontage du carter du ventilateur Remplacement du cordon de lancementRemplacement du ressort de rappel Instruction dentretien quotidien et pé riodique Service d’atelier, piè ces de rechange et garantieMaintenance et ré parations Panne Systè me Observation Origine Piè ces de rechangeGarantie Recherche de pannes22 21 15614 Extrait de la liste des piè ces de rechangeDCS 430 DCS 520 DCS 540 USA Makita U.S.A., Inc Makita Canada Inc